China Soil Brick Making Machine Mud Brick Making Machine Jkb50-30

1.Product name

DOUBLE STAGE VACUUM EXTRUDER
(JKB50-3.0 Soil Brick Making Machine Mud Brick Making Machine &Clay brick making machine& Brick machine)
Clay Brick Making Machine & Soil Brick Making Machine & Double stage vacuum extruder machine&Hollow Clay Brick Machine Clay Brick Making Machine

2. Product introduction

This Extruder is an extruding & shaping device for solid & hollow brick production line. It is suitable for solid bricks with highly ratios hole, sintering bricks highly contained fly ash, low plastic glues soil brick, as well as the production of gangue and shale bricks. It enjoys many advantages: Structure novel, technique advanced, high extruding, big capacity, highly vacuum degree. It is controlled by air clutch and is sensitive, convenient and reliable.
It has been named excellent product by national authority department. It is exported to India, Bangladesh, Uzbekistan and so on, and gaining the high appreciation.

ItemUnit of measurementJKB50-3.0Production capacity(solid brick)Standard brick per hour10,000~12,000pcs/hMaximum extrusion pressureMpa3Vacuum degreeMpa≤ -0.092Overall dimensionmm5200x2050x2150Powerkw185Weightkg14500

3. Product characteristic

Lower cost

Compact structure. Cost-effective.
Reliable performance
It is controlled by air clutch, sensitive, convenient and reliable of operation.
Stronger adaptability
It's applicable for the production of high-rate hollow bricks with the materials of coal gangue, fly-ash, shale, urban construction waste, gangue waste, inferior soil and etc.
Easily operation
Two stage vacuum extruder automatically extrude green bricks.
Cutting strip controlled by PLC, simple operation.
High efficiency
Production Capacity: 7000-10000p/h
Longer operation lifetime
The machine adopts high quality bearing, guarantee the machinery lifetime.
Gears of reducer are hard tooth surfaces.
Convenient maintenance
Reasonable structure designing. Wearing parts easily replaced.
Simple daily maintenance
Maintenance Cycle : One or two times every month.

4. Company profile

Our company actively introduce advanced management system , constantly sum up experience during the course of development , has got ISO9001 quality management system certificate in 2008 and 6S management system.

Our company possess of a experienced , professional , united , diligent , truth seeking and high-efficiency technician team . Capable persons are the basement for Our company development . Our company possess of more than 20 senior professional title staffs , more than 30 medium professional title staffs , therefore has the ability of independent R&D covering wide range of brick and tile machinery equipment.
Our company makes association between strong enterprises , such as the domestic top kiln company , kiln operation equipment manufacturers , relevant auxiliary products manufactures . Our company made a breakthrough in the field of new wall material such as coal gangue , shale , fly ash , silt , building waste , and can customize dry kiln & tunnel kiln , stacking once tunnel kiln , stacking twice tunnel kiln etc, and can provide kiln machinery equipments which be of stable quality , inexpensive price and end-to-end service.
Xiechuang Machinery is located in Hangzhou City, Zhejiang Province, and its predecessor was Zhejiang Building Materials General Factory established in 1950. After nearly 70 years of development, Xiechuang Machinery has now developed into the largest private enterprise in the clay brick machine industry, with the following affiliated companies:1. XieChuang Machinery (Hangzhou) Co., Ltd. is the main company responsible for the development and production of brick-making equipment
2. Hangzhou Xiaoshan Xiehe Brick and Tile Machinery Co., Ltd. -responsible for the design, sales and service of domestic projects.
3. Jiashan Youlin Kiln Co., Ltd. -responsible for the design and construction of large-section tunnel kilns
4. Jiashan Zhongyan Kiln Co., Ltd. -responsible for the design and construction of small and medium-sized tunnel kilns and wheel kilns
5. Suzhou Jita Automation Equipment Co., Ltd. -responsible for the design, sales and service of foreign projects
6. XieChuang Machinery Co., Ltd. -responsible for large-scale overseas projects and investments
7. Vietnam Xie Chuang Co., Ltd. -responsible for sales and service in the Vietnamese marketThe company (including affiliated companies) has more than 300 employees and an annual output value of more than 100 million US dollars. Starting from investigating customer needs, the company provides customers with the entire plant process design, budget evaluation, production and transportation, equipment installation and commissioning, and kilns based on the customers' raw materials, fuels, venues, climate, product requirements, budgets, and competitive environment. One-stop services such as assembly and construction, operation training, and guidance and operation. Assist customers to create low-cost, high-efficiency high-quality demonstration projects!
The company has more than 2, 000 domestic customers, firmly occupying the first domestic market position. The International Trade Department was formally established in 2013. Currently, there are more than 200 Vietnamese customers, and there are more than 50 projects in Africa, South America, Oceania, Central Asia, the Middle East, Southeast Asia and other regions, all of which are leading in local technology, quality and cost. Competitive modern brick factory. Possess rich experience in overseas design and construction management.
Benefiting from our rigorous working attitude, strong technical ability and high-quality after-sales service, all of our domestic and foreign projects have satisfactorily met or exceeded customer expectations, and are highly praised by all customers!
On the basis of firmly leading the domestic market, we are further expanding the expansion of overseas markets and preparing to build service bases in Southeast Asia and Central Asia. We warmly welcome new and old friends to visit XieChuang Machinery and experience the intelligent brick factory project.
We hope that through the joint efforts of all co-creators, more people can live in better houses at a lower cost and contribute to the construction of housing all over the world!

5. Different model data

Accordance with your request, we will provide you with different production line, reasonable layout drawings will also design for you according to your site environment, if necessary, we will send our factory technicians for installation and commissioning.

Item & ModelCapacityPowerOverall Dimension Weight(pcs/h)(kw)(mm)(kg)JKY75EII-4.020,000-30,000355/1327000x6300x320047,000JKY75DII-4.014,000-22,000315/1105500x5100x330035,000JKY75CII-4.012,000-20,000280/905250x4900x255031,000JKY55-4.010,000-15,000185/75/7.5x26500x2990x180021,000JKB50-3.08,000-13,5001855200x2050x215014,500JKR45-2.07,000-10,0001324050x1500x200011,500

JKY75EII-4.0 -- Double stage vacuum extruder machine (Clay brick making machine)
JKY75DII-4.0 -- Double stage vacuum extruder machine (Clay brick making machine)
JKY75CII-4.0 -- Double stage vacuum extruder machine (Clay brick making machine)
JKY55-4.0 -- Double stage vacuum extruder machine (Clay brick making machine)
JKB50-3.0 -- Double stage vacuum extruder machine (Clay brick making machine)
JKR45-2.0 -- Double stage vacuum extruder machine (Clay brick making machine)

6.Certifications

Xiechuang Machinery adhering to the enterprise spirit of "rigorous and pragmatic, crisis awareness, customer service, continuous innovation, etc., and it has passed the ISO9001 quality management system and won the "Enterprise credit evaluation AAA great credit Enterprise", "National Leading enterprise of new stylr wall materials equipment", participator in the draft of the "National Standard GB13544-2011-firing multi-hole
brick&block", "The Sixth vice president of China Brick industry association", "The Standing Committee member units of the China resources comprehensive utilization wall materials innovation working Committee, ", "Top ten enterprise of wall materials (firing) mechanical equipment Manufacture" and other honors.

7. Before/After service

Turnkey Project Solution
1. Prior Period
Raw Material Analysis: Initial raw material analyzing is the basis for manufacturing brick. Quality brick depends on two factors of raw materials, chemical composition and physical performance.
Technology Designing: According to raw material analyzing, Xiechuang could confirm the most suitable raw materials for manufacturing brick, and design the plant craft, select equipments, construct kiln, quality control, management and other complete plant solution.
2. Medium Period
Tunnel Kiln Construction: Xiechuang united China domestic TOP Kiln Solution Company, and combined with China Brick& Tile Industry Association, offering customers quality, stable, economical tunnel kiln project solution.
Equipments Selection: According to raw material, water ratio, brick type, capacity, technology, Xiechuang confirmed the model of Vacuum Extruder, Crusher, Mixer, Cutting Machine and etc. Recommend energy-efficient equipments with economical investment for customers.
3.Late Period
Training Instruction: Xiechuang has 400 professional engineers for designing, manufacturing, installation and commissioning.United Experts of China Brick & Tile Industry Association offering customers professional training instruction for Production.
Production Management: For every customer, not only choose a reliable and quality supplier, but also improve the management of equipments maintaining and production. Guarantee smoothly operation of equipments, increase enterprises economic benefit.
4.Spare parts

1.Auger:
1) Welded by wear resistant electrode, this auger could be reusable; Spraying wear-resistant metal materials (the hardness is 7 times of normal one), which ensure a long service life of auger.
2) High chromium casting material with High wear resistance feature, It has a long service life for producing 24 million bricks.

2. Gear reducer
It is adopted the high_quality alloy steel materials which is manufactured with carburizing, quenching, grinding process, Level6 grade precision, the hardness is up to HRC54~62 with feature of high loading capacity and long service life.

3. Shaft:
It is adopted the Chinese top quality shaft material: 40Cr or marketing code 45, all the material with heat treatment, which has advantages of good wear resistance, large transmission torque and long service life.

4. Bearing
All bearing shall be adopted the international famous brand Timken Bearing and Chinese famous brand Hawaluo bearing etc.

8.Project cases

FAQ
1. What's the raw material for producing bricks?

Answer: clay,mud,gangue,shale etc.

2. How much land area for building a new brick plant?

Answer: it need above 20,000 square meters,the land area relate with capacity

3. When you need our proposal and quotation,what you have to mention in your inquiry.

Answer:please provide daily capacity,the brick size and you want to build a new brick plant or brick making machingery only. so we can give the proposal and offer accordingly.

4. What's the Trade terms?

Answer: it can be EXW,FOB,CIF,CNF,FCA,CPT, CIP