China Soya Bean Protein Nuggets Chunck Processing Machinery

1.Introduction of isolated soya protein processing plant machine
Textured Soya Protein Extruding Line uses soya bean powder or peanut powder to break spherical protein molecule to form chain protein molecule, thus creating slice-like fiber structure, by powder-grinding, stirring, high-temperature, high pressured and high-cutting. The product is nutritious without cholesterol or animal fat, but it looks like and tastes like meat with the quality of absorbing soil, water, and flavor. This processing line can be widely applied in meat-product industry, fast-food industry and instant-cool food industry.


Soya protein extruder characteristics
1. Twin screw extruder are made of feeding system, extrusion system, cutting system, heating system,lubrication system, and control system.

2. The feeding system, main driving system and cutting system adopt adjusting speed by inverter, strong power, stable operation, saving energy.
3. Automatically lubricating, forced cooling, to ensure safe operation and prolong the service life of extrusion machine.
4. The screw adopts Alloy 38CrMoAL, processed by special technology. the screws are made by alloy steel and special craft, the screw life is longer. And it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.
5. Different structure and length diameter ratio of screw extrusion system can meet the requirements of different products and technology.
6.The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating.
7. The gearbox has automatic lubrication function, with extends gear life.
8.Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.
9.We use SIEMENS (CHINA)electrical parts.
10. Main Motor from SIEMENS(CHINA), ensure its Powerful Extrusion and Excellent Performance.
11.The main body material is stainless steel, which is easy to be cleaned.
12. The temperature and rotating speed can be controlled and adjusted.

2. Process Flow of isolated soya protein processing plant machine
Mixer→Screw conveyor→Conditioner→Twin-screw Extruder→Air conveyor→Oven
3. Technical Parameters of isolated soya protein processing plant machine
ModelInstalled powerConsumptionOutputDimensionKS-6570kw40kw/h100-150kg/h22000x1200x2200mmKS-7090kw50kw/h200-240kg/h25000x1500x2200mmKS-80120kw100kw/h300-500kg/h30000x3500x4300mm


4. Application
This line can be used to produce soya nuggets, TVP/TSP, soya chunks by adjusting the moulds from extruder; meanwhile it can produce cereal, snacks by adjusting the screws from extruder.
5. Specifications
Raw material
This line adopts low-temperature soybean meal, peanut meal, wheat gluten isolated soya etc as main raw materials, which can produce textured protein and fiber protein with certain strength and toughness.
Product Specifications

- Fibration - sheets or longitudinal
- Surface appearance - smooth, rough, shiny, matte, even or marbled
- Color - light (chicken or tuna) or dark (beef)
- Texture - consistent, firm, soft or elastic
- Flavor - many delicious combinations are available, including ethnic varieties
- Product size- nuggets, patties, portions, slices, cubes, flakes, crumbs and more
- Optimum hygiene
Capacity200-260kg/h, 300-550kg/h, 500-1000kg/h
Equipments material
Equipments are made of stainless steel and the screw is made of alloy steel and special craft, which guarantee the using time longer.
Voltage
in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage according to different countries.
Equipments list
Mixer, Screw conveyor, Single screw extruder, Cutter, Cooling machine, Hot air dryer, Automatic fryer,


Keysong Company Info:
Keysong was founded in 2013. Specializing in producing food machines for more than 6 years.
Since its inception, it is specializing in the manufacture, research, development, sales and after-sales of food extrusion machine, puffed food production line, fruit and vegetable washing and drying processing line.
Puffed food equipment: food extruder, twin screw extruder, single screw extruder, breakfast cereals/corn flakes production line, fried and baked snacks production line, pet food production line, fish feed production line, textures soya protein production line, modified starch production line, bread crumb production line, laboratory twin screw extruder, nutritional rice production line, etc.
Vegetable washing and drying machinery: brush washing peeler, fully automatic roller cleaning and peeling machine, vegetable and fruit slicer, blanching and pasteurization equipment, vegetable and fruit drying machine, tunnel type dryer.

FAQ
1.Are you a factory or trading company?
We are the manufacturer and we have morethan10 years factory experience.As only the machine made by ourself,quality can be trusted,and most important thing is we can do better service after sales.we know how to fix the problem in each parts easily, so welcome to visit to our factory
2. How long is the delivery time?
For standard machines, it would be 7-10 days; For non-standard machines and customized machines according to client s specific requirements, it would be 15 to 30 days.
3. How should I pay for my order? what is the procession of this purchase?
You can do 30% prepayment at first, then we will start to make production.
when the machine is ready , we will take pictures to you, and then you can do the balance.
after we got your payment. We will send the machine to you.
4. How about your service after sales? Can your engineer speak fluent English?
We offer the service from you received the machine, including installation of the machine,
how to use machine? how to let machine work? usually we will teach you how to do by email or by Skype. Our engineer has many years of experience for CNC machine service. he can speak very good English, so he can solve the problem in short time.
5. How about the documents after shipment?
After shipment,well send all original documents to you by DHL, including Packing List,
Commercial Invoice, B/L, and other certificates as required by client.
Service
Our engineer would go to buyer's place to install the machine, when the equipment arrived at buyer's place.
1). At least 1 year from the date of completion of the commissioning.
2). Free consultation service before, during, and after sales;
3). Free project planning and design services;
4). Free debugging of equipment until everything is functional;
5). Free management of equipments long distance shipping;
6). Free training of equipment maintenance and operating personally;
7). Free new production techniques and formulas;
8). Provide 1 year complete warranty and life-time maintenance service;
Please feel free to contact with us:
Jinan Keysong Machinery Co., Ltd.
NICOLE ZHANG
NUMBER/ : +86-13075385414
WhasApp:+86-15562673064