China Stainless Steel High Shear Mixing Tank with Vacuum Pump

What is a high shear mixing tank
A high-shear mixing tank (mixing disperse), one phase or ingredient (liquid, solid, gas) into a main continuous phase (liquid), with which it would normally be immiscible. A rotor or impeller, together with a stationary component known as a stator, or an array of rotors and stators, is used either in a tank containing the solution to be mixed, or in a pipe through which the solution passes, to create shear. A high-shear mixing tank can be used to create emulsions, suspensions, lyosols (gas dispersed in liquid), and granular products. High shear mixing tank is widely used in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion.
High shear mixing tank
High shear mixer can be used on scraping type mixing tank, vacuum mixing tank and heating mixing tanks. Under special request, a high shear mixing tank can be equipped with double motor, three motor. A widely used design is high shear mixer used together with high speed dispenser (or scattered disc agitator) and a side scraping agitator.
High shear mixing tank specification
High shear mixing tank can be many different structure for different product and production request. The main tank capacity ranging from 200Liter to 2000liters. Here below we list out all the hot sell high shear mixing tanks' specification

No.Item Specification & explanations1Tank capacity200L ~ 2000L2Material Stainless steel 304 / SS3163Function High shear + steam heating / electric heating4Optional Structure Double layer with dish top flange connectionSingle wall with bottom high shear mixerHigh shear tank with steam jacket and insulated wallOil jacketed high shear mixing tank5Diameter Φ600 ~ Φ18006Height 800 ~ 2500 mm7Heating typeElectric (oil) heating / steam heating / hot water heating8Heating elementsMade of SS304, 3~36KW 9High shear motor1.1~15KW use 3phase electricity10Mixing speed 1400rpm, 2800rpm, 3600rpm11Discharge Drainage from tank bottom with 1~2" thread pipe12Liquid inletInlet from dish top with 1~2" thread pipe13Spare hole A spare hole available on the dish top with 1~2" pipe thread14Cleaning CIP cleaning ball with 1" clamp connection on dish top15Unit pricePlease contact us directly for the high shear mixing tank price

Batch high-shear mixer
In a batch high-shear mixer, the components to be mixed (whether immiscible liquids or powder in liquid) are fed from the top into a mixing tank containing the mixer on a rotating shaft at the bottom of the tank. A batch high-shear mixer can process a given volume of material approximately twice as fast as an inline rotor-stator mixer of the same power rating; such mixers continue to be used where faster processing by volume is the major requirement, and space is not limited. When mixing sticky solutions, some of the product may be left in the tank, necessitating cleaning. However, there are designs of batch high-shear mixers that clean the tank as part of the operating run. Some high-shear mixers are designed to run dry, limiting the amount of cleaning needed in the tank.
Why use high shear mixing tank---get Equilibrium mixing
High-shear mixing tank is used in industry to produce standard mixtures of ingredients that do not naturally mix. When the total fluid is composed of two or more liquids, the final result is an emulsion; when composed of a solid and a liquid, it is termed a suspension and when a gas is dispersed throughout a liquid, the result is a lyosol. Each class may or may not be homogenized, depending on the amount of input energy.
To achieve a standard mix, the technique of equilibrium mixing is used. A target characteristic is identified, such that once the mixed product has acquired that characteristic, it will not change significantly thereafter, no matter how long the product is processed. For dispersions, this is the equilibrium particle size. For emulsions, it is the equilibrium droplet size. The amount of mixing required to achieve equilibrium mixing is measured in tank turnover - the number of times the volume of material must pass through the high-shear zone.
Uses of high-shear mixing tank
High-shear mixing tanks are used throughout the chemical process industries, wherever it is necessary to produce standardized mixtures of ingredients that do not naturally mix. These include:Pharmaceuticals, preparations of suspensions and granular productsPaper manufacture, bleaching and preparation of paper pulp Food preparation, emulsions for condiments, sauces and dressingsManufacture of cosmetics
High-shear mixing tank price
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