Product description:
LG-60A-H is Two-roll profile-Cold Rolling Mill, The mechanical equipment of rolling mill includes feeding device, mandrel parts, hydraulic mandrel chuck, Rotary Feed mechanism, middle bed parts, machine frame, working frame, discharging device and main transmission mechanism.
The machine can meet the production of stainless steel. Superalloy. Titanium and titanium alloys and other black Non-ferrous metal precision seamless tubing; representative steel grades are as follows:
BreedRepresentative SteelStainless steel1Cr18Ni9Ti,0Cr18Ni9,0Cr18Ni10Ti,316HWaitS607,1Cr21Ni5TiWaitS31803,S32760,S30815,904LWait2169N,00Cr21Ni6Mn9NsuperalloyGH1140,GH3030,GH3039GH536,GH625, GH163Titanium and titanium alloysTA2,TA10,TA15,TA18Wait
Technical parameter:
No. DescriptionUnitTube Cold Rolling Machine ModelLG-60A-H1Hollow sizeOutside diametermmΦ40~φ85Wall thicknessmm2~7Lengthm2~52Tube sizeOutside diametermmφ30~φ70Wall thicknessmm1.5~6Lengthm<=153Max. elongation ratio of rolling It depends on the material4Max. nominal rolling forcet1205Stroke rate of roller carriagestr./min.50~906Stroke length of roller carriagemm7527Length of hollow feedmm2~108Rotating angle of hollow during feed Deg.45-759Rotate-and-feed mechanism Servos Or Direct current10Dia. of rollermmφ32411PCD of gear driving rollermmφ270,φ280,φ290,φ30012Length of connecting rodmm220013Radius of crankmm37514Offset distance between crank and slidermm19015Center height of hollowmm75016Total transmission ratio 1017Power of main motorKW90
Structure and characteristics of equipment:
1,Feeding device
The feeding device is composed of a feeding platform, a feeding raceway, a chain wheel transmission device and a pipe jacking. After the core rod clamping three claws open, the starting button, the motor through the sprocket transmission device, driving the pipe jacking cart forward, by the pipe jacking installed in front of the pipe jacking cart to send the billet into the bed before the cart, starting the sprocket drive in the opposite direction to exit the pipe jacking, clamping the core rod with the core rod and clamping the three claws, starting the mill to carry out the rolling, at the same time pushing the pipe back to the back limit, through the cylinder pulling the material pulling mechanism to shift the billet pipe to the material feeding raceway, the pipe jacking truck slowly delivers the pipe blank to the front limit position and waits for the next feeding.
2,Core Bar Chuck Assembly
The core bar chuck adopts hydraulic pressure form. The loosening and clamping of the core rod are accomplished by the hydraulic cylinder. The axial adjustable stroke of the core bar chuck is ± 35mm to ensure the dimension requirement of the finished pipe.
3,Rotary feed mechanism
The rotary feeding mechanism is controlled by servo motor or DC motor. The size of the rotation angle and the size of the feed by changing the number of motor rotation to achieve stepless adjustment. The rotary feeding mechanism is equipped with a feeding motor and a rotary motor. The tube blank is intermittently fed and rotated through a gear reduction mechanism respectively.
4,Center part
The middle bed is made up of bed, tube blank, carriage, bearing seat, screw Rod, simple lubricating device and so on. The middle bed adopts the welding bed, and the welding parts are annealed. The machine body is equipped with double bearing housing to drive the lead pipe blank into the trolley pull rod bracket, polished rod and so on. The two driving screws are fixed in the front and back bearing seats, one end of which is connected with a hexagonal coupling and a rotary feeding box, and the intermittent feeding of the pipe is realized by the screw nut installed in the pipe billet feeding trolley, screw Rod Material: Special Screw Rod Material YF45MnV. The bracket supports the screw Rod, the core rod and the tube blank. In the process of Tube Rolling, the tube blank is fed into the tube blank intermittently at the back end of the tube blank. When the tube blank is fed into the tube blank, the tube blank into the roof sleeve must be changed to suit the different specifications of the tube blank. In the process of stopping and charging, the billet can be moved into the trolley to control the rapid advance and retreat and stop at any position of the middle bed. The simple lubrication device for the screw Rod lubricates the screw rod irregularly to improve the service life of the screw nut.
5,base case
The box body uses the welding piece, the welding piece carries on the anneal processing and the leakage test. In order to facilitate the cleaning of the box body and prevent the accumulation of dirt, a diversion plate is added on the reinforcing rib of the box body. The chassis is equipped with a closed upper cover, which is convenient for automatic operation in design and can prevent the splash of process lubricant and water spray out of the machine and reduce noise. The main and passive teeth are lubricated by oil injection. Gear material: large gear ZG310-570. Pinion forgings 40CR. (other materials and processes can be used according to customer's requirements) the connecting rod adopts 45 # , normalizing. The driving shaft and connecting Rod Pin are quenched and tempered with 40Cr. Rack material: 45, tooth surface quenching treatment. MACHINE base GUIDE RAIL: the Guide rail adopts separate or integral structure, the material is HT300 casting. Bearings are lubricated with grease.
6,Discharge system
The discharging system is composed of v-shaped groove and discharging platform. The v-shaped trough and the discharge platform are each a welded body. The discharge length can be designed according to the user's requirements. An oil pan is arranged under the discharge platform to solve possible residual liquid in the pipe.
7,Main drive mechanism
Adopt energy-consuming braking mode. It is mainly composed of Z4 type DC motor, belt driving device, support and so on. The large belt pulley is driven by a DC motor through a narrow v-joint belt on a small belt pulley. The small belt pulley and the main motor are fixed on a base with an adjustable screw to adjust the tightness of the belt. Large Belt pulley through static balance test, to ensure the smooth operation.
8,hydraulic machinery
The hydraulic system comprises a hydraulic station oil pump, a fuel tank device, a corresponding electromagnetic control valve and a pipeline. Hydraulic System through pressure control valve, flow control valve, solenoid valve to control the accuracy of each hydraulic cylinder to ensure the normal operation of the whole rolling system. The hydraulic cylinder comprises a core Rod Chuck Oil Cylinder (1 medium and low pressure) .
9,Process Lubrication System
The cooling pump is mounted on a separate oil tank; the oil is delivered to the head by a shunting mechanism to provide process lubrication and cooling of the tube blank, as well as lubrication of the guideway, head slide and gear rack in the frame.
10,Electrical Control System
The main motor speed control system and the motor drive system controlled by PLC are composed of electric control cabinet and operation panel. The Control Center of the system is Plc.. The whole electrical control system mainly consists of transmission control system, rotary feed control system, auxiliary control system and so on.
Note:Can Be based on customer needs, after the discussion of the configuration of the cold mill rations.
China The Equipment of Pipe Rolling
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