China Turnkey Project Downstream Equipment After Fermentation Process

Process Flowing Chart Description:
Clear water
Supply/feeding pump --------→ Centrifugal spray atomizer
Liquid slurry↓ Final products
Hot air distributor → Drying chamber ↑
↑ Collecting wind exhaust fan←Collecting cyclone Hot air pipeline↑(Normal temp.) ↑ Cyclone separator Vortex valve High efficiency air filter High efficiency air filter ↓↑
↑ Exhaust fan/ Centrifugal fanFrozen & dehumidifier
Electric heater ↓ ↑
↑(Venturi dust precipitator) Primary & medium efficiency air filter Air inlet fan/ blower↓
↑ Drain/discharging of waste gas
Primary & medium efficiency air filter
Configuration of Equipment:
NO.NAMEMODELQTYDEscriptION & REMARKMaterial Supply System 1Supply pump/
feeding pumpFeed pump cascaded control automatically with outlet temperature 1Screw pump,
acid-resisting, alkali-resisting;
With speed Frequency inverter 2Material slurry/
liquid feed pipelineAtomizer to the centrifuge disk is a double feed tube of high temp. resistant organic material 1Feed pump to the atomizer applied the imported high-pressure transparent tube
Connection: quick-fit connection
Sealing method: silicone rubber gasketHeating System 1Air Pre-filter
(Preliminary air
filter)Standard, easy to be dismounted 1Filter core/catridge material:
non-woven, aluminum alloy frame
Housing material: SUS304 2Secondary medium efficiency air filterStandard, easy to be dismounted 1Filter core/catridge material:
non-woven, aluminum alloy frame
Housing material: SUS304 3Air inlet fan/ blower 1Material: SUS304, with bracket
With speed Frequency inverter 4Electric heater/
heat exchangerφ16, 3kw / root, 54kw.
Applied central power regulator, electric tube surface area is big, and the surface temp. is low 1Heat pipe material: 2520 heat-resistant seamless stainless steel tube,
Liner Material: SUS304,
Shell Material: SUS304,
imported temperature control precision, secure, not easy to be damaged. Heating system uses two voltage overload circuit breaker safety protection.5High efficient air filter 480x480x300 1Filter material: high temp. glass fiber aluminum paper,
inner shell Material: SUS304,
Filter series: 100,000 grade, Temp-resistant 250ºCDomestic brands (comply with pharm. grade filtration standards) 6Hot air duct/ pipe 1Internal tube material: SUS304,
δ =2mm; Finish fineness: natural color
Outsourcing material: carbon steel with baking paint finish;
Skeleton Material: Q235
Heat Insulating material: aluminum silicateDrying System 1High-speed centrifugal atomizerRW50 2.2KW 1Part that contact with the substrate/ slurry is SUS304 material;
Paralleled forced oil lubrication
system; Less wearing parts,
easy to operate;
The use of variable speed transmission pulley, wearing parts less operation, and maintenance is simple and convenient.
The domestic brand is applied for Motor with frequency inverter speed control 2Air inlet volute/
spiral housing
1Material: SUS304; δ =2mm;
Top frame: Q235 structure;
Heat Insulating material: aluminum silicate 3Drying tower 1Cone angle: 55 °
Material: SUS304 δ =2mm;
Finish fineness: Mirror polish;
External material: SUS304 drawing board
δ = 0.8mm; frame material: Q235
Heat insulating material: mineral wool4Viewing door/ hole of drying chamber 2 Material: SUS304 5LED Illumination lamp 1Power consumption: 20W 6Vibrating hammerPercussion piston using organic polymer materials, low percussion sound, no pollution noise, with safety devices5Aluminum alloy assembly (Compressed air source will be provided by the Users/ Customer)Material Harvest/ Collecting System 1Air exhaust/
air outlet pipe/ air discharge pipeline 1Material: SUS304 δ =2mm;
Internal finish: Mirror surface polish;
External finish: Matt wire drawing
All pipe flanges are fine machined with O-ring seals 2Cyclone separatorΦ4001Material: SUS304 δ =2mm;
Internal finish: Mirror surface polish;
External finish: Matt wire drawing 3Vortex valve 1Material: SUS304 4Air duct pipeline 1Material: SUS304 δ =1.5mm;
Finish: Mirror surface polish
Food sanitary-grade pipeline 5Collecting cyclone 1Material: SUS304 δ =2mm;
Internal finish: Mirror surface polish;
External finish: Matt wire drawing6Collecting wind exhaust fan 1Material: SUS304, with bracket7Frozen dehumidifier 1Outsourcing, assembly parts 8Material harvest/ collecting cylinder (barrel) 2Material: SUS304;
One time mold stamping/punch forming;
No welding dead ends, comply with health requirements 9Air exhaust/
air outlet pipe/ air discharge pipe 1Material: SUS304 δ =2mm;
Finish: Mirror surface polish
All pipe flanges are fine machined with O-ring seals10Exhaust fan/
Centrifugal fan 1Material: SUS304; with bracket, shock pad/ cushions, speed frequency inverter11Venturi wet dust precipitatorWater type 1Material: SUS304
(drain/discharging pipe of waste gas will be provided by User/ customers)Auxiliary Facilities 1Rail fencing of tower top, platform fence, ramp ladder fenceFence tube φ32, φ28,
δ = 3mm 1Material: Q235(Domestic standard),
Surface with anti-corrosion treatment 2Double inclined ladderGround to the operating platform and the platform to the top are all inclined ladder 1Material: Q235(Domestic standard),
Surface with anti-corrosion treatment 3Steel structure operation platform 1Material: Q235(Domestic standard),
Surface with anti-corrosion treatment 4Inclined ladderAtomizer hanger 1Material: Q235(Domestic standard),
Surface with anti-corrosion treatmentControl System 1Electric
control cabinet 1Material: SUS304; (GB low voltage electrical control cabinet production, in comformity with 3C certification standards);
With cooling fan, moisture, lighting and alarm, silicone seal.
The entire electrical system applied a voltage overload protection2Electric component 1CHNT Brand3Frequency Inverter 4INVT Brand4Inlet thermostat
(temp. control snsr) 1Honeywell Brand of USA.
Auto control for inlet temperature5Outlet thermostat
(temp. control snsr) 1SHIMADEN Brand of Japan.
Precise auto control for inlet temperature via freq. regulation.6Pressure gauge 1Dwyer Brand of USA7Differential
pressure gauge 1Dwyer Brand of USA8Connecting wires & cables 1Jiangnan Brand Cable;
The supplier is only responsible for the distance from the equipment within 5 meters of wire and cable, beyond part of extended cables will be provided and handled by Users.Optional Configurations For Adding1Vortex valve 1Material: SUS3042Air duct pipeline 1Material: SUS304 δ =1.5mm;
Finish: Mirror surface polish
Food sanitary-grade pipeline 3Collecting cycloneφ100 1Material: SUS304 δ =1.5mm;
Internal finish: Mirror surface polish;4Collecting wind exhaust fanXGB-12, 0.55kw 1Material: SUS304, with bracket5Frozen dehumidifier 1Outsourcing, assembly partsEastbio has well qualified manpower and comprehensive capability to undertake fermentation engineering turnkey project. Eastbio has vast experience in microbial fermentation technology research as well as scaling-up, technological advanced design capacity, advanced machine manufacturing ability, integrated project organization and execution, commissioning and personnel training capability.
Eastbio has gained a good reputation & recognition in bio-processing market by executing several fermentation engineering turnkey projects in Asia successfully.Environments: Plant that suitable for the fermentation process (for example: cleanly, draughty, has drainage equipment etc.).Water supply: at least 7~10°C lower than the culture temperature. Steam supply: external saturated steam (without condensate) supply for sterilization. pressure: 0.30-0.35MPa.Air supply: external clean compressed air supply for fermentation. Relative humidity <60%, discharging pressure: 0.3-0.4MPa. Power supply: three phases, AC380V/50Hz. Air compressor & Electric steam generator would be provided by customer/ end-user.