China Turnkey Project Fermenter Tank Line

EASTBIO® GJ Plus Series
Large Size Production Scale Plant Bioreactors
Remark: please refer to Turnkey Project (http://fermentor.en.made-in-china.com) for large size fermentation system that total volume ranging from 10KL~ 100KL.

Application Scope:
EASTBIO® GJ Series complete set of large size production scale plant bioreactors are widely used for pharmaceutics, vaccine cultivation, enzyme production and so on, for purpose of scientific research as well as industry production. Eastbio is capable to be contractor on turnkey basis including design, fabrication, installation, commissioning, training and technological system. In addition, Eastbio could assist customer in carrying out various kinds of GMP certification based on customer requirement.

Technical Specifications:Model: GJ-PlusTotal Volume: 10KL - 100KLLoading Quotiety: 65-80% (70% is optimum)Material: SS 316L / SS 304Agitation: Flat-blade/oblique blade/curved blade/axial flow impeller for choiceType of Drive: Mechanical stirred from top. Self-balancing device is provided to the large reactorSealing Form: Special mechanical seal with reliable performanceStructure: Floor standSterilization: In-situ sterilization (AUTO-SIP is available)Control Method: EbioTM Data Aquisition and Automatic Control System mainly based on SIEMENS PLC, displayed and operated on colorful touch screen monitor.
Technical Data of GJ Universal Air Flow Type Fermenter SystemItemDescriptionModelGJ Series-Total Volume30L-300L/50L-500L/70L-700L/100L-1000L/150L-1500LLoading Quotiety60-70%MaterialWetted parts SS316L/non-wetted parts SS304AerationGlass rotameter and ring sparger, sterilizable 0.2um Air filterAgitationSpeed adjustable: 50-500rpm±1%AgitatorTwo 6-blade Rushton impellers supply as defaultDriveMechanical stirred from top with mechanical sealMotorAC motor with gear boxTemperaturePt-100 probe, automatic controlpHMettler Toledo / Hamilton electrode, pH2.0-12.0±0.1DOMettler Toledo / Hamilton electrode, 0-100% or 0-200%AntifoamSterilizable conductivity probe, automatic controlPeristaltic poump4 peristaltic pumps each fermenter for function for acid, alkali, antifoam and feedingStructureFloor standSterilizationIn-situ sterilized with clean steamControlEBio™ Data Aquisition and Automatic Control System mainly based on SIEMENS PLC, displayed and operated on colorful touch screen monitorOptional1. MFC for areation
2. Multi-feeding
3. Oxygen enrichment
4. Exhaust O2/CO2 analysis
5. Weighing
6. Special agitator
7. Top-plate Auto Lifting System
8. AUTO-SIP

Characteristics:
The sterilizing operation is safe and reliable. It uses special double mechanical seal and imported sanitary diaphragm valves. Whole position automatic welding process is applied to pipeline connection. The complete plant including sampling process uses imported visual rapid inspection and treatment system, so there is no steam leakage in the plant during sterilization, sampling and fermentation process. Special technology is adopted to maintain the fermenter for solving the problem of bacteria difficult to culture.
Multiple working volumes can be chosen to group flexibly as required.