China Unpowered Roller Type Battery Formation Tank

Unpowered Roller Type Battery Formation Tank
I. General
This proposal is designed for the battery formation charging tank, primarily used for lead-acid battery water cooling formation.
After filling acid, the automatic conveyor will transfer the batteries to the end of the formation charging tank. The operator will manually move the batteries into the formation charging tank, switch on the water inlet. When water reaches the preset water level, switch off the inlet. When the formation charging is completed, manually switch off the system, drain off the water in the tank, and move the batteries onto the conveyer. The conveyor will automatically move the batteries to the next process.
II. Main Technical Performance
No.
Name
Model and Specifications
Quantity
Remark
1
Battery formation tank
Including the tank, frame, ventilation pipe, suction hood, pipeline for water inlet/outlet
1 pc
frame material: 304 stainless steel
1. Battery formation tank (single tank)
1.1. The tank is made of high quality PVC (black), thickness=15mm.
1.2. frame is made of 304 stainless steel 40*40 square tubes. Adjustable leveling feet at the bottom of the frame is made of 316L stainless steel (±25mm).
1.3. Tank dimension: single tank width 1.2m, total length 16.5m, net height 0.3m, effective height for conveying battery 0.65m.
1.4. Formation tank cover material: High quality transparent PVC,thickness≥3mm;
1.5. Formation tank suction hood: Stainless steel support, with high quality transparent PVC cover plate, thickness≥8mm;
1.6. Material for pipe fitting of inlet/outlet valve at the bottom of the tank: UPVC; diameter ≥40mm;
1.7. Water blocking plate on both sides of the tank: The two plates act like shutting doors. The instant stainless steel buckle is easy to use, and provides great sealing to ensure no water leakage. Each plate is equipped with four 304 stainless steel buckles.
1.8. The overflow position is determined on site according to the height of the battery, to ensure no leakage.
1.9. Each tank has 3 water inlet, 4 overflow and 2 water outlet. The inlet diameter is DN40, outlet diameter is DN65; all the pipes are made of PVC.
1.10. Each formation tank is equipped with temperature control system, when the temperature reaches the setting temperature, the solenoid valve for water outlet will open automatically.
2. Roller conveyor in the tank
No.
Style
Remark
1
Roller material
PVC
2
Quantity (m)
≥82m
Equipment technical description:
2.1. Every tank is equipped with five rows of PVC roller;
2.2. Roller distance: 15 roller/m, roller spacing: 70mm, height from roller to the ground: 650±30mm.
2.3. Roller spec.: φ50mm, PVC roller;
2.4. Shaft diameter: φ8mm, 316L cold drawn rod;
2.5. Maximum load capacity for single roller is 30kg;
2.6. Roller support: thickness 20mm, PVC plate.
2.7. Roller length: 216mm;
III. Special Characteristics Of The Design
1. Innovation of material: This product is made of highly corrosion-resistance PVC with stainless steel. The material is more reliable with long service life. The material achieves the national V2 fire-proof standard, actively reduce the fire hazard to the equipment due to open flame.
2. Roller diameter: 8mm, with slot installation for easy disassembly. Uses 316L stainless steel and each roller has maximum load capacity of no less than 35Kg.
3. Perfect crafts design:The tank uses 5mm thick transparent PVC on the top two sides. This creates better seeable working condition at night and on days with less ambient light. Suction pipe located right on the top side of the tank; reduce the size of the original suction hoods. This reduces and optimizes the crafts involved in making the body of the tank.
4. Innovative ways to press and fasten the end plates of the tank. The end plates used the quick release buckles to fasten. The buckles are made of 304 stainless steel, which can be locked and released easily. The bottom two sides of the end plate has rotatable pivot points, all it takes is a quick pull to release. The adjustable leveling feet has rubber stopper, to ensure the leveling feet will not be damage during open/close of the face plate.
5. The temperature inside the tank can be detected automatically, when the temperature reaches the setting temperature, it will discharge water automatically.
6. The water tank is equipped with overflow box, the water level can be adjusted.
7. On the top of the suction hood, there is suction opening for acid fume, equipped with adjustable air valve.
Automatic Conveyor (outside the formation tank)
I. Application
The conveyor is primarily used for transferring the lead-acid batteries along the formation tank.
II. Technical Performance Instruction
1. The equipment frame is made of stainless steel; the supporting plate is made of PVC with
thickness of 10mm;
2. The adjustable frame supports are made of 40*40 square tube;
3. The chain plate is made of PP: effective width is 400mm per row;
4. The speed of the conveyor moves at 10m/min; each section has its own speed reducing
mechanism.
5. The main driving wheel uses a double-chained gear.
6. The height of the chain plate to the ground is between 640 and 680mm, which is adjustable.
7. Every section of the conveyor line is equipped with an emergency stop button, in case of
emergency and sudden stop of the machine is required.

Circulation Water Cooling System
I. General
This document if made for the cycling water cooling system used for the formation tank, primarily
used for the cooling inside the tank.
As the batteries generate heat during the charging process, the surface temperature of the
batteries will increase. But, according to the craft requirement, this temperature needs to e
regulated and controlled to achieve the optimum effect. Thus, it is required for us to apply water
cooling inside the tank during charging. This cycling water cooling system is composed of cooling equipment, variable frequency water supply device, and the cycling cooling channels.
A Cooling tower is used as the cooling device in this system. The air inside the cooling tower gets in contact with the water (direct or indirect) to achieve the heat exchange, thus cool down the water. A circular counter-flow cooling tower is used in this process. Water, acts as a recycling coolant in this case, releases the heat it absorbed from the system back to the atmosphere. This reduced the air temperature inside the tower and enables the cooling water to be re-used again.
The water supply uses a variable frequency water supply device to ensure a constant pressure
inside the pipeline.
II. Technical Performance
1. Power input: Three phase AC380V, 50Hz;
2. Cycling water requirement: 100m3/h, depends on the formation tank quantity
3. Cycling water pump uses a variable frequency water supply device
4. A 100T/H Cooling tower is used, depends on the formation tank quantity
Acid Fume Treatment System
1. Equipment Name:
Acid fume scrubber
2. Treatment Capacity:
14pcs battery formation tank adopts one set acid fume treatment system, capacity is 50,000m3/h.
3. Technical Process
Acidic air →suction hood →air ducting→ blower →acid fume scrubber →air pipe →discharging into the air
4. Process Description
With the dynamic strength of the blower, the dusty acid will go through the suction ducting into the acid fume scrubber. The acid fume will go up the first level spraying section from the bottom of the scrubber. The absorption liquid will spray out from the evenly placed nozzles; the numerous fine fog-drops will contact with the gas and have chemical reaction. The gas will go up to the packing layer. The turbulence of the small packing balls, with the wind dynamic force, will make the gaseous phase lead have chemical mass transfer reaction with the strong alkaline matter in the spray. The reacted substance will flow down to the bottom storage tank. The harmful gas which hasn't been completely absorbed will go up to the second level spraying section. The absorption liquid will spray out from the evenly placed nozzles; the numerous fine fog-drops will contact with the gas and continue to have chemical reaction. Just like the first level absorption process, the gas will enter into the demister on the top of the scrubber. The absorption liquid contained in the gas will be cleared away and the clean gas will be discharged into the atmosphere through the exhaust chimney.
In order to prolong the service life of the equipment, both the ducting and scrubber is made of PP material.
5. Equipment Features:
1). Beautiful appearance, easy for operation; low temperature resistant, anti-aging, long service life.
2). Good effect of treatment, healthy for the workers and the environment.
3). Centralized operation, easy for maintenance, low operation cost.
4). Low working resistance, not easy to block.
Unpowered Roller Type Battery Formation Tank
I. General
This proposal is designed for the battery formation charging tank, primarily used for lead-acid battery water cooling formation.
After filling acid, the automatic conveyor will transfer the batteries to the end of the formation charging tank. The operator will manually move the batteries into the formation charging tank, switch on the water inlet. When water reaches the preset water level, switch off the inlet. When the formation charging is completed, manually switch off the system, drain off the water in the tank, and move the batteries onto the conveyer. The conveyor will automatically move the batteries to the next process.
II. Main Technical Performance
No.
Name
Model and Specifications
Quantity
Remark
1
Battery formation tank
Including the tank, frame, ventilation pipe, suction hood, pipeline for water inlet/outlet
1 pc
frame material: 304 stainless steel
1. Battery formation tank (single tank)
1.1. The tank is made of high quality PVC (black), thickness=15mm.
1.2. frame is made of 304 stainless steel 40*40 square tubes. Adjustable leveling feet at the bottom of the frame is made of 316L stainless steel (±25mm).
1.3. Tank dimension: single tank width 1.2m, total length 16.5m, net height 0.3m, effective height for conveying battery 0.65m.
1.4. Formation tank cover material: High quality transparent PVC,thickness≥3mm;
1.5. Formation tank suction hood: Stainless steel support, with high quality transparent PVC cover plate, thickness≥8mm;
1.6. Material for pipe fitting of inlet/outlet valve at the bottom of the tank: UPVC; diameter ≥40mm;
1.7. Water blocking plate on both sides of the tank: The two plates act like shutting doors. The instant stainless steel buckle is easy to use, and provides great sealing to ensure no water leakage. Each plate is equipped with four 304 stainless steel buckles.
1.8. The overflow position is determined on site according to the height of the battery, to ensure no leakage.
1.9. Each tank has 3 water inlet, 4 overflow and 2 water outlet. The inlet diameter is DN40, outlet diameter is DN65; all the pipes are made of PVC.
1.10. Each formation tank is equipped with temperature control system, when the temperature reaches the setting temperature, the solenoid valve for water outlet will open automatically.
2. Roller conveyor in the tank
No.
Style
Remark
1
Roller material
PVC
2
Quantity (m)
≥82m
Equipment technical description:
2.1. Every tank is equipped with five rows of PVC roller;
2.2. Roller distance: 15 roller/m, roller spacing: 70mm, height from roller to the ground: 650±30mm.
2.3. Roller spec.: φ50mm, PVC roller;
2.4. Shaft diameter: φ8mm, 316L cold drawn rod;
2.5. Maximum load capacity for single roller is 30kg;
2.6. Roller support: thickness 20mm, PVC plate.
2.7. Roller length: 216mm;
III. Special Characteristics Of The Design
1. Innovation of material: This product is made of highly corrosion-resistance PVC with stainless steel. The material is more reliable with long service life. The material achieves the national V2 fire-proof standard, actively reduce the fire hazard to the equipment due to open flame.
2. Roller diameter: 8mm, with slot installation for easy disassembly. Uses 316L stainless steel and each roller has maximum load capacity of no less than 35Kg.
3. Perfect crafts design:The tank uses 5mm thick transparent PVC on the top two sides. This creates better seeable working condition at night and on days with less ambient light. Suction pipe located right on the top side of the tank; reduce the size of the original suction hoods. This reduces and optimizes the crafts involved in making the body of the tank.
4. Innovative ways to press and fasten the end plates of the tank. The end plates used the quick release buckles to fasten. The buckles are made of 304 stainless steel, which can be locked and released easily. The bottom two sides of the end plate has rotatable pivot points, all it takes is a quick pull to release. The adjustable leveling feet has rubber stopper, to ensure the leveling feet will not be damage during open/close of the face plate.
5. The temperature inside the tank can be detected automatically, when the temperature reaches the setting temperature, it will discharge water automatically.
6. The water tank is equipped with overflow box, the water level can be adjusted.
7. On the top of the suction hood, there is suction opening for acid fume, equipped with adjustable air valve.
Automatic Conveyor (outside the formation tank)
I. Application
The conveyor is primarily used for transferring the lead-acid batteries along the formation tank.
II. Technical Performance Instruction
1. The equipment frame is made of stainless steel; the supporting plate is made of PVC with
thickness of 10mm;
2. The adjustable frame supports are made of 40*40 square tube;
3. The chain plate is made of PP: effective width is 400mm per row;
4. The speed of the conveyor moves at 10m/min; each section has its own speed reducing
mechanism.
5. The main driving wheel uses a double-chained gear.
6. The height of the chain plate to the ground is between 640 and 680mm, which is adjustable.
7. Every section of the conveyor line is equipped with an emergency stop button, in case of
emergency and sudden stop of the machine is required.

Circulation Water Cooling System
I. General
This document if made for the cycling water cooling system used for the formation tank, primarily
used for the cooling inside the tank.
As the batteries generate heat during the charging process, the surface temperature of the
batteries will increase. But, according to the craft requirement, this temperature needs to e
regulated and controlled to achieve the optimum effect. Thus, it is required for us to apply water
cooling inside the tank during charging. This cycling water cooling system is composed of cooling equipment, variable frequency water supply device, and the cycling cooling channels.
A Cooling tower is used as the cooling device in this system. The air inside the cooling tower gets in contact with the water (direct or indirect) to achieve the heat exchange, thus cool down the water. A circular counter-flow cooling tower is used in this process. Water, acts as a recycling coolant in this case, releases the heat it absorbed from the system back to the atmosphere. This reduced the air temperature inside the tower and enables the cooling water to be re-used again.
The water supply uses a variable frequency water supply device to ensure a constant pressure
inside the pipeline.
II. Technical Performance
1. Power input: Three phase AC380V, 50Hz;
2. Cycling water requirement: 100m3/h, depends on the formation tank quantity
3. Cycling water pump uses a variable frequency water supply device
4. A 100T/H Cooling tower is used, depends on the formation tank quantity
Acid Fume Treatment System
1. Equipment Name:
Acid fume scrubber
2. Treatment Capacity:
14pcs battery formation tank adopts one set acid fume treatment system, capacity is 50,000m3/h.
3. Technical Process
Acidic air →suction hood →air ducting→ blower →acid fume scrubber →air pipe →discharging into the air
4. Process Description
With the dynamic strength of the blower, the dusty acid will go through the suction ducting into the acid fume scrubber. The acid fume will go up the first level spraying section from the bottom of the scrubber. The absorption liquid will spray out from the evenly placed nozzles; the numerous fine fog-drops will contact with the gas and have chemical reaction. The gas will go up to the packing layer. The turbulence of the small packing balls, with the wind dynamic force, will make the gaseous phase lead have chemical mass transfer reaction with the strong alkaline matter in the spray. The reacted substance will flow down to the bottom storage tank. The harmful gas which hasn't been completely absorbed will go up to the second level spraying section. The absorption liquid will spray out from the evenly placed nozzles; the numerous fine fog-drops will contact with the gas and continue to have chemical reaction. Just like the first level absorption process, the gas will enter into the demister on the top of the scrubber. The absorption liquid contained in the gas will be cleared away and the clean gas will be discharged into the atmosphere through the exhaust chimney.
In order to prolong the service life of the equipment, both the ducting and scrubber is made of PP material.
5. Equipment Features:
1). Beautiful appearance, easy for operation; low temperature resistant, anti-aging, long service life.
2). Good effect of treatment, healthy for the workers and the environment.
3). Centralized operation, easy for maintenance, low operation cost.
4). Low working resistance, not easy to block.