China Vial Liquid Washing Drying Filling Sealing Machine

Vial Liquid Washing-Drying-Filling-Stopping Production Line

Introduction
The GLX2-25 model vial liquid washing-drying-filling-stoppling production line is composed of the QCL series vertical ultrasonic bottle washing machine, ASMR tunnel hot air circulation sterilizing oven and KGF series vial liquid filling-stoppling machine, whilst the three component machines can also be used independently. Suitable for production of vial injection of 2-25ml, it can complete more than 20 procedures such as spray and water filling, ultrasonic rough washing, bottle exterior wall washing, bottle interior wall continuous twice circulation water washing, primary blowing, primary fresh water washing, continuous twice blowing, bottle exterior wall blowing, preheating, drying, sterilizing, pyrogen removing, cooling, front gas charging, filling, rear gas charging, stoppling, and etc.

The whole line adopts PLC main control, frequency converter and touch screen control technology with stable and reliable running. The touch screen can display running dynamics of each single machine, water pressure, air pressure, wind pressure and temperature at each control point. The display of each on-off status and faults, fault self-diagnosis, fault analysis and eliminating methods realizes automatic control during the whole production. The production line is provided with the three-machine automatic control and balancing device to ensure balanced and reliable production.
Parameters

Product ModelQCL60+ASMR620/35
+KGF4QCL60+ASMR620/43
+KGF6QCL60+ASMR620/43
+KGF8QCL80+ASMR620/48
+KGF10QCL120+ASMR800/55
+KGF12QCL120+ASMR1250/60
+KGF20QCL80*2+ASMR1250/60
+KGF12*2Applicable specifications(ml)2-25(GB standard vial)2-25(GB standard vial)2-25(GB standard vial)2-25(GB standard vial)2-25(GB standard vial)2-25(GB standard vial)2-25(GB standard vial)Number of filling heads46810122024Capacity(pcs/min)120(2ml)180(2ml)200(2ml)300(2ml)400(2ml)500(2ml)650(2ml)Qualified rate of bottle washing≥ 99≥ 99≥ 99≥ 99≥ 99≥ 99≥ 99Breakage rae of bottle washing≤ 0.1≤ 0.1≤ 0.1≤ 0.1≤ 0.1≤ 0.1≤ 0.1Sterilizing temperature(°C)300-350300-350300-350300-350300-350300-350300-350Exhaust volume(m3/h)300030004100410075008,000-10,0008,000-10,000Filling accuracy(%)≤ ±2.5 (mechanical-driven, ceramic and stainless steel pump) ≤ ± 0.5-1.0 (servo-driven pump)Qualified rate(%)≥ 99≥ 99≥ 99≥ 99≥ 99≥ 99≥ 99Air Cleanness (Class)100100100100100100100Speed of vacuum pumping (m3/h)1030506060100120Capacitance66.675.675.6106.6106.6212.6232.6Power supply385V 50Hz385V 50Hz385V 50Hz385V 50Hz385V 50Hz385V 50Hz385V 50HzTotal weight(kg)630063007900790094001090014600Overall dimensions(LxWxH) (mm)8,550 x 2,540 x 2,3308,550 x 2,540 x 2,3309,620 x 2,540 x 2,3309,620 x 2,540 x 2,33010,280 x 3,230 x 2,36012,730 x 2,600 x 2,62011,790 x 5,700 x 2,620

Technical characteristics:The bottle washing machine adopts mechanical hands to clamp the bottles, suitable for ampoules of 1-20ml; The water-gas spray needles adopt the reciprocating tracking insertion method for bottle washing, featured by excellent washing effect and energy saving. It is also provided with a device that prevents the needle holder from shaking to enhance the accuracy of the spray needle's insertion into the bottle and reduce the occurrence of needle breakage; The water and gas pipes are totally separable from the spray needles, so that cross contamination is avoided and GMP requirements are satisfied; The buffer block is installed before the bottle feeding screw of the bottle washing machine to protect the screw and reduce bottle breakage; Bottle discharging is realized by the integral imported synchronous belt that is connected to the bottle pushing block to convey ampoules , a structure that ensures stable and reliable operation ; The oven adopts hot air circulation heating to achieve even temperature and energy saving; The oven is provided with the function of protecting against sudden power-off to ensure safe running; The oven can be equipped with the circulation water cooling device that does not consume wind volume in the room, whilst reducing the risk of unbalanced differential pressure in the room and achieving good cooling effect; The oven can be equipped with the differential pressure automatic balancing and regulating system to reduce the problems of deviation at the high temperature section caused by unbalanced differential pressure in the room and oven, temperature rise in the filling room, washing and drying room, and etc; The oven is provided with DOP inspection ports (including inspection ports for wind pressure, wind speed and dust particles); The cooling section in the oven can be provided with the sterilization function (selective for FDA); The oven mesh belt can be equipped with the ultrasonic and CIP cleaning systems; The oven cavity can be subject to all-round, multi-angled high pressure water washing; In the vertical filling-sealing machine, bottle feeding is carried out by using the constant speed pushing wheel instead of the sector pushing block to reduce the bottles' breakage rate;The filling-sealing machine adopts the imported synchronous belt and bottle turning gearbox instead of the old-fashioned bottle turning box, featured by low wear rate and reliable operation;The filling-sealing machine is equipped with the needle holder and clamping stand automatic locking device; The filling-sealing machine can be equipped with the ceramic pump, stainless steel pump and peristaltic pump; The filling-sealing machine can be equipped with the servo filling system.

Product ModelQCL60+ASMR620/35
+KGF4QCL60+ASMR620/43
+KGF6QCL60+ASMR620/43
+KGF8QCL80+ASMR620/48
+KGF10Applicable specifications(ml)2-25(GB standard vial)2-25(GB standard vial)2-25(GB standard vial)2-25(GB standard vial)Number of filling heads46810Capacity(pcs/h)120(2ml)180(2ml)200(2ml)300(2ml)Qualified rate of bottle washing≥ 99≥ 99≥ 99≥ 99Breakage rae of bottle washing≤ 0.1≤ 0.1≤ 0.1≤ 0.1Sterilizing temperature(°C)300-350300-350300-350300-350Exhaust volume(m3/h)3000300041004100Filling accuracy(%)≤ ±2.5 (mechanical-driven, ceramic and stainless steel pump) ≤ ± 0.5-1.0 (servo-driven pump)Qualified rate(%)≥ 99≥ 99≥ 99≥ 99Air Cleanness (Class)100100100100Speed of vacuum pumping (m3/h)10305060Capacitance66.675.675.6106.6Power supply385V 50Hz385V 50Hz385V 50Hz385V 50HzTotal weight(kg)6300630079007900Overall dimensions(LxWxH) (mm)8,550 x 2,540 x 2,3308,550 x 2,540 x 2,3309,620 x 2,540 x 2,3309,620 x 2,540 x 2,330

Our Company
China Sinopharm International (Shanghai) Co., Ltd. is a comprehensive commercial service enterprise centering international pharmaceutical business.
It is a wholly-owned subsidiary under China Sinopharm International Corporation and is affiliated to China National Pharmaceutical Group Corporation (referred to as "Sinopharm Group"), a Fortune Global 500. Founded in 1985, the company has an net asset of nearly 200 million yuan. It has complete commercial facilities and 23,000 square meters of properties including an office building and shopping malls in Shanghai's West Nanjing Road commercial area and multiple warehouses. International business are carried out based on the platforms of Sinopharm Group and Sinopharm International Pharmaceutical and aims to spread China's high-quality pharmaceutical products and services to the world.
Through close cooperation with major domestic pharmaceutical companies, high-quality pharmaceutical products and overall solutions are provided to overseas customers. We are a well-known pharmaceutical enterprise in China with partners extending to more than 80 countries and regions around the world.