China Waste Tire Sidewall Steel Wire Separator for Waste Car Tyre Recycling Plant

Bead Wire Separator for Tire Steel Wire Remover / Waste car Tyre Recycling Plant

Tire Strip Cutting Machine / Tire Debeader Remover Machine with CE
Specifications
1.used to cut off tire ring
2.strip cutter and block cutter to process it into blokcs
3.cracker with auxiliary
tire strip cutting machine / tire debeader remover machine

1. General:

This production line including main machine and accessorial equipment, it is used for recycling scrap-tire (steel tyre and textile tyre), the final product is rubber powder or reclaimed rubber.

2.Process flow:

tire ring cutter → steel wire extractor→ tire shredder→ rubber coarse crusher→ magnetic separator→ vibrating screen1→ fine rubber crusher→ vibrating screen2 → cyclone classifier→ storage bin→ rubber grinder →vibrating screen3→package.
the whole line has the following features:
1), iron/steel removing ratio>99.5%, fiber removing ratio>98%
2),compact structure ensure running safety, easy maintenance;
3),low energy consumption;
4),adopt automatic control system for whole line, reduce labor cost;
5),no sewage and waste gas discharge, environment protection.
6), available capacity range of our tire recycling lines at present: 400~3000kg/h
7), available finial rubber powder size: 30~120mesh.
8), adopts SIEMENS and Chinese famous brand electrical elements.

3.Processing method:

Physic mechanical crushing method at normal temperature of waste tyre:nochemical raw material is required,no waste gas,washte water and soot are discharged, and the cooling water of the equipment is reused,no emission,equipment noise is within the range specified by the country(GB20055-2006),fineness of rubber powder produced by it is adjustable(10 meshes to 30 meshes),take waste tyre as example,the process is as follows:breaking down,crushing,filtering,magnetic separating,grin-ding,then the finished products are produced.

4.This production line including the below:


No
Name
Model

Number
1
Ring cutter
QQJ-20
1
2
Strip cutter
QTJ-380
1
3
Block cutter
QKJ-45
1
4
Loop machine
YQJ-285
1
5
Conveyor equipment
BSJ-1100, XSJ-600
2
*6
Rubber crusher
XKP400/XKP450/XKP560
1
7
Magnet separator
BCX-2, XCX-1
2
8
vibrating screen
BS-8, XS-4
2
*9
Fiber separator
XFJ-1100
1
10
Rubber grinder
XMF-270/330/420
1
Tire Recycling Machine for Making Rubber Powder
Processing flow:
Waste tire--cutting loop mouth--cutting strip--cutting dice crushing filtering --magnetic separating filtering--finished products

Purpose:

Waste tire recycling system is used to shred waste tire into rubber powder.

1. Ring cutter

Function: will whole tire cutting into tire crown, the side of the tire and inner circle


Power
Blades rotating speed
Adapt tire
Productivity
Dimensions
Weight
3kw
15R/MIN
650-1200
50 strips
1150*850*1200
0.5t

2. Strips cutter
Function: various tire, glue, glue board piece cut into long strips


Power
Productivity
diameter
Output size
Equipment size
weight
4kw
50strips/h
650-1200
25-55
1230*650*1580
0.8t

3. rubber block cutter

Functions: this machine should cut machine tyres, used for supporting the use of the strip cut into 3-5CM glue pieces.


Power
Productivity
Output size
Equipment size
Weight
7.5kw
0.8-1.0t/h
35*35
780*550*1210mm
0.8t

4. Steel wire separator

Function: tires circle wire centrifuges, mouth will tire of coarse steel mouth circle parts with rubber effective separation


Power
Blades rotating speed
Adapt tire
Productivity
Dimensions
Weight
11kw
18R/MIN
650-1200
1-2strips/min
1.7*1.2*1.3m
1500kg

5.Rubber crusher

Type&Specification
XKP-400
XKP-450
XKP-560
Feeding size
3.5CM
3.5CM
3.5CM
Discharging size
10-30 mesh powder
10--30 mesh powder
10--30 mesh powder
Rubber crusher throughput(kg/h)
100--150kg
250-300kg
350-420kg
Motor power(kw)
45
60
75
Outside measurement(m)
4.1x1.8x1.9
4.4x1.9x1.9
5.5x2.2x2.1
Weight(t)
7.5
11
19
*6: there is 3 types of rubber crusher, you can choice the suitable one ,it is depend on the output!
#9 : you not need Granulator Grinder if your final rubber powder bigger than 30 mesh. but we need it if the powder less than 30 mesh and the number of this machine depend on the output!

5. Analysis for output :

1).XKP400 rubber crusher:
Output: 4500-6000kg/24 hour for about 20 mesh granule.
2).XKP450 rubber crusher:
Output :7000-12000kg/24 hour for about 20 mesh granule.
3).XKP560 rubber crusher:
Output : 10000-17000kg/24 hour for about 20 mesh granule.