Wear Resistant Liner, Cco Liner, Bimetallic Wear Resistant Liner manufacturer / supplier in China, offering Truck Bed Hopper and Chute Abrasion Resistant Bimetal Liner, Wear Resistant Chrome Alloy Hardfacing Flux Cored Welding Wire, Wodon Cco Hardfacing Welding Bimetallic Clad Wear Plate Steel Plate and so on.
Min. Order / Reference FOB Price | |
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1 Square Met | US $600.00/ Square Met |
Local Area: | Wuwei, Gansu, China |
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R&D Capacity: | OEM, ODM, Other |
Payment Terms: | LC, T/T, PayPal |
Standard: | ASTM |
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Application: | Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power |
Material: | Steel |
Wear resistant weld clad liner plate wear pads for blast furnace inner wall anti-wear
Our company R&D producted bimetallic wear plate have four different types.Product nameWODON manufactured bimetallic wear plate with abrasion impact and heat resistanceMaterialQ235/Q345+Chromium carbide overlay alloyCertificateISO9001:2008Chemical compositionC: 3.0~5.0 % Cr: 25~40 %MicrostructureChromium carbide hard particles volume fraction above 50 %
The maximum hardness of chromium carbide is HV 1800Wear ResistanceOur test shows that the wear resistance of Wodon plate is 30 times higher than low carbon stell and 12 times than heat treated steelImpact resistanceWodon wear plates can withstand medium impactTemperature resistanceWodon wear plates can withstand temperatures up to 600 ºC. We can customize high temperature resistance wear plates according to customer's requirements which can withstand maximum terperatures up to 900 ºCFlatness tolerance± 3 mm/mThickness toleranceUniform overlay thickness, with tolerance within 0~0.5 mmSurface treatmenthardfacing, cladding, open arc or submerged arc weldingStandard sizesOpen arc welding: 1400*3400 mm, 1500*3000 mm and 2000*3000 mm, customized
Submerged arc welding: 1400*3000 mm, 1400*3500 mm, 2100*3500 mm, customizedThe main thicknesses
(mm)3 on 3, 4 on 4, 5 on 5
4 on 6, 5 on 6, 6 on 6, 8 on 6
4 on 8, 5 on 8, 6 on 8, 7 on 8, 8 on 8
4 on 10, 5 on 10, 6 on 10, 7 on 10, 8 on 10, 9 on 10, 10 on 10, 20 on 10
4 on 12, 5 on 12, 6 on 12, 7 on 12, 8 on 12, 10 on 12, 11 on 12, 12 on 12
6 on 14, 8 on 14, 10 on 14
6 on 16, 8 on 16, 10 on 16
6 on 18, 8 on 18, 10 on 18
5 on 20, 6 on 20, 8 on 20, 10 on 20, 20 on 20, 10 on 30, 10 on 40
Customized
Thickness(backing plate + weld overlay)L x W (mm)4+4, 5+51,400 x 3,0006+6, 8+5, 8+6, 8+81,400 x 3,50010+8, 10+10, 10+20, 12+12, 12+20, 14+26, 12+32...1,400 x 3,500 2,100 x 3,500
Why our wear plate has such good wear resistance?
1. The overlay chemical composition is the key
The main ingredients of Wodon plates are C(%) :3.0-5.0 and Cr(%):25-45. This chemical proportion results in a large amount of Cr7C3 chrome carbide hardparticles. The micro-hardness (up to HV1800) of these particles throughout the layer will guarantee a super wear resistant surface.
Performance test:
Test equipment: Quartz sand rubber wheel abrasion test machine.
Conditions: Choosing same dimension specimens for different materials and wear plate producers, and put them under the same wearing working conditions
in our testing equipment.
45 minutes for each specimen.
No.
Wear Plate Type
Test Time
Weight Loss of Overlay
1
Wodon Wear Plate
45 minutes
0.148g
2
imported Wear Plate
45 minutes
0.229g
3
imported Wear Plate
45 minutes
0.237g
4
imported Wear Plate
45 minutes
0.252g
5
Domestic Wear Plate
45 minutes
0.385g
6
Domestic Wear Plate
45 minutes
0.377g
7
Domestic Wear Plate
45 minutes
0.399g
8
Domestic Wear Plate
45 minutes
0.371g
Results: The test results show that the life span of Wodon wear plate is 2.5 times higher than domestic wear plates and 1.5 times than imported ones.
2. Chromium carbide microstructure
The wear resistance of wear plate depends mostly on the hardness, shape, size, amount and distribution of the chromium carbide hard particles.
3. Bonding strength between the overlay and base plate.
The overlay and base plate are very well bonding. The overlay will penetrate into base plate about 0.8mm-1.8mm, reaching up to 350Mpa in our tests.
Wear Part Production
Cutting
Overlay can be cut with plasma, laser, and water jet.
Machining
The overlay surface is not machinable. However, Wodon can provide Overlay with countersink holes and tapped holes.
Forming
Overlay can be cold formed or rolled.
Welding
Overlay can be welded on the mild steel base plate surface.
Our production capacity of wear parts is 7,000 tons per year.
Headquarters: Tianjin Wodon Wear Resistant Material Co., Ltd, established in Beijing
Tianjin branch plant: Tianjin Wodon Wear Resistant Material Co., Ltd-
Er wei Road Plant
Hunan branch company: Hunan Wodon Wear Resistant Material Co.,Ltd,
Hebei branch company: Hebei Wodon New Material Co.,Ltd,
Production Capacity per year:
Wear plate: 140,000m2; Flux cored welding wires: 9,000 tons;Wearparts: 7,000 tons
Our company covers the area about 43000 square meters. And this year we are established one more branch factory in Tianjin to improve our production capacity.The new branch factory will be finish and full function operate in June 2017 according the company's policy.
There are 3 Workshops (36000 square meter) only in Tianjin now, after the new branch factory finished, we will have one more big Workshop in Tianjin, so that have more place to process wear resistant work pieces like wear resistant liner, pipe and fittings and wear resistant steel plates.
With solid technical knowledge and R&D capacity, we have many experienced surface engineering professionals and often invite experts as advisers to provide solutions related to industrial abrasion. Our products have been widely applied in different in dustries like: power, cement, iron and steel, mining, port, coal, petroleum, chemical industry, railway, valves, sugar and shipbuilding industry. In addition, our company can offer professional solutions for the abrasion in different working conditions in order to reduce costs, increase lifetime of the workpiece and extand equipment overhaul period, therefore building a very good reputation among our customers.
We use CNC automatic plasma cutting machine to cut our wear plats with high effiention and high processing precision and the multi functionial bending machine is very useful to process complex wear parts.
FAQ
Q: Are you trading company or manufacturer ?
A: We are manufacturer with more than 3 factorys, our own sales department and our own inspection technology department.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge.
Q: What is your terms of payment ?
A: 30% T/T in advance ,balance against copy of BL.
also, FOB, CIF, CFR all are available for your product.
If you have another question, pls feel free to contact us as below:
Ms Celine Huang /Sales Manager