China Zt-C-500L Hydraulic Hoisting Steam Heating Vacuum Homogenizing Emulsifier

Design principles:
Under the action of the high-speed emulsifying head, the raw material will be attracted to pass through the narrow gap in the center of the emulsified head, and at the same time a strong circulating water flow will be formed in the pot, and the positive and negative effects of the center wing and the outer slow stirring wing will be added. Produce strong shearing force, impact force and dispersion, make raw material obtain sufficient crushing, mixing, emulsifying and homogenizing, effectively increase product stability.
The high speed emulsifying head and the design of slow mixing wing not only can achieve high efficiency mixing effect, but also make the product homogenized, the raw material is completely mixed, and there is no stirring dead angle. The stirring wing device has a blade made of polytetrafluoroethylene, which can adjust the angle with the rotation of the stirring wing, and can scrape off the products attached to the inner wall and bottom. This action can avoid overheating or under cooling of the wall of the pot, and achieve faster heat exchange effect, balance the product temperature and shorten the manufacturing time.Product advantages:The upper part of the machine is a frame-type scraping stirring, the upper head and oar can be lifted, and the bottom is an internal and external circulation emulsifying device.The better effect can be obtained by mixing the upper part with multiple wings and mixing the material with sufficient emulsification and stirring.At the same time, because of the bottom type emulsifying device, the function is more extensive, the bottom homogenization head is short from the bottom of the pot, and the emulsifying convection impact force is strong, the product can be quickly particulate and achieve better glossiness.Because the direction of emulsified convection is from top to bottom, it is not easy to produce bubbles.If the oil phase of the product is less, the mixing effect can be played more, and the emulsifying time will be shortened, which will make the product structure more stable.When using such equipment, large quantities of production can be produced without the limitation of up to 1/3 capacity.
Product configuration:

ZhiTong®ZT-C-500LHydraulic lift vacuum homogenization emulsifier configuration, parameters Main potWorking volume 500L; full volume 600LZhiTongInternal and external polishing more than 300 mesh1Inner pot (GMP design)Cylinder: material SUS316L, thick: 6mm
Head: material SUS316L, thick: 6mm
Internal steam sterilizationZhiTongDouble side welding of head and pot body
Connect, polish and shine;2Jacket Material SUS304, thick 6mm
Jacket steam heating, pressure ≤ 0.2Mpa.
Through the cold tap water, down into the upper drainZhiTong
Standard pressure test for plant pressure vessel3OutsourcingCylinder material SUS304, thickness: 3mm
Head material SUS304, thickness: 3mmZhiTongMiddle and outer layer R arc transition welding4Pot coverThe whole head of the upper seal is lifted up and down with the pressure bar, and the seal is sealed.Head: material SUS316L, thick: 6mm
★Vacuum contact pressure gauge (vacuum hydraulic can not be raised) suction filter, vent, air pressure pump inlet (matching respirator), mirror lamp, spice funnel. Fast suction tube mounted on feed filter.ZhiTongPart of contact
material
GMP sanitary grade stainless steel5Impeller, shaft scraperScraping edge, scraping the bottom of the frame stirring, stirring blade
Sheet, stainless steel, scraper material:
Teflon A plate, whiteZhiTongFlange coupling connection6Stirring motorPower of stirring motor: four 4kw made in China
Best Reducer: Guomao 1:23ZhiTongBeideSpeed:0-63rmin, Delta7Mixing machine seal1 set of mechinacal seals with borgmann type Jiasheng8Bottom load homogenizerMotor power:7.5kw Speed:0-3000rpm,,Wire cutting double shear homogenizer Beide Delta9Machine sealBorgmann four-sided all-gold mechanical seal (water distribution cycle cooling, cooling and homogenizing machine synchronization) Jiasheng10Bleeder valve Top and bottom valve, valve plate level with pot bottomZhiTongGMPSFI standard11Temperature displayThermal resistance thermometer (less than or equal to 140 degrees)
Delixi Water phase pot Full volume:400L 1Inner pot(sanitary grade)Tube:material
SUS316L, thickness :5mmZhiTongDouble side welding of head and pot body,grinding and polished lightBottom inner head: material SUS316L, thickness: 5mmJacket head: material SUS304, thick: 5mmPot cover 1/2 can be opened, easy to feedPot with a guide plate, to facilitate the uniform material2Jacket Material:SUS304,Thickness:5mm Standard pressure test for plant pressure vesselJacket steam heating pressure ≤ 0.2Mpa3OutsourcingMaterial:SUS304,wall thickness:3mmZhiTongMiddle and outer layer R
arc transition welding4Stirring Wave wheel stirringZhiTongFlange coupling connection5Stirring motorMotor power:0.75KW,
speed:1440RPM
Beide6Mechanical seal Adopt borgmann type mechanical seal Jiasheng 7Blow-down valveStainless steel double plate ball valve, sanitary grade quick opening connection, oil phase and water phase sewage pipe connected to one end of discharge.ZhiTong 8Temperature displayThermal resistance thermometer(<=140 degrees)) Delixi Oil phase pot Full volume:250L 1Inner potbarrel:SUS316L,thickness:5mmZhiTongDouble-sided welding of head and pot, grinding and polishing lightBottom inner head:material SUS316L,thickness:5mmJacket head:material SUS304,thickness:5mmPot cover 1/2 can be opened, easy to feed
Pot with a guide plate, to facilitate the uniform material2JacketMaterial SUS304,thickness:5mm Standard pressure test for plant pressure vesselJacket steam heating pressure ≤ 0.2Mpa3OutsourcingMaterial SUS304,
wall thickness:3mmZhiTongMiddle and outer layer R arc transition welding
4stirringWave wheel stirringZhiTongFlange coupling connection5Stirring powerMotor power:0.75KW,
speed:1440RPM Beide6Mechanical seal Adopt borgmann type mechanical seal Jiasheng7Blow-down valveStainless steel double plate ball valve,sanitary grade quick opening connection, oil phase and water phase sewage pipe connected to one end of dischargeZhiTong 8Temperature displayThermal resistance thermometer(<=140 degrees)
Delixi Electronic control cabinetMaterial: stainless steel cabinets, buttons, electrical components and other standard configuration. Delixi lifting system Hydraulic lifting mode: power 1.5kw, vane pump,
Solenoid valve, overflow valve, check valve and other standard
Set, limit switch and other standard configuration
ZhiTongDumping system Shake the material by hand, the pot body tilt with the ground 90 degreesZhiTong Vacuum pump Water ring type 2BV vacuum pump, power 3kw. With stainless steel buffer tank, about 3 minutes in the pot negative pressure 0.06MpaShandong zibo Solenoid valve is connected to tap water. If there is a vacuum machine for centralized service, the machine must have 1m³ negative pressure Platform Stainless steel platform with stainless steel plate pattern and anti-skid. ZhiTong Other accessories and toolsProvide name and quantity of special tools and easily damaged parts.
ZhiTongRandom Equipment occupation sizeabout 3400mm (left and right width) x 2600 (front and rear width) x high 3000 mm (main pot full rise to 3900 mm)
Note: Conveyor belt and rejector are not included as standard.
Customer can purchase as requirement.
Our factory's profile:
Guangzhou Guanhe Light Industry Machinery Co., Ltd. (originally Guangzhou Huangda Filling Machine Company) is established in 2004, in Guangzhou, China. We have been making our best to develop and manufacture the most advanced, economical and practical top-quality filling and packing machines, and the relative production lines for our customers and their different production needs.
Our main products are various liquid, paste, powder, granuals filling machines, packing machines, labeling machine, capping machine, sealing machine, washing machines and mixing machines etc. Our machineries are widely used in industries like foodstuff, comestics, pharmaceuticals, drinks and chemicals fields and so on; At the same time, we have rich experience in and can provide relative key projects' design, manufacturing and installation. That our company boasts a team of senior engineers and many skilled workers makes our key R&D team and technology force are both the pioneers in home filling machinery field.
Our advanced technology, good quality and thoughtful after-sale service make our products warmly welcomed both home and abroad. Attentive planning, meticulous manufacturing, proper management and sincere service are always the philosophy of our company. We have always been making every efforts to play our brand "Ghamachine" to the fullest_Pursuing Champion Quality & Achieving Win-win Harmony. Welcome all friends home and abroad to visit us, and establish friendly and long-term cooperation relationship!
FAQ:
Q1:Can you guarantee your quality?
A: Of course. We are the manufacture factory. More importantly, we put a high value on our reputation. Best quality is our
principle all the time. You can be assured on our production completely.
Q2:What should I do if we are not able to operate the machine when we receive it?
A: Operation manual and video demonstration sent along with the machine to give instructions. Besides, we have
professionalafter-sale group to customer 's site to solve any problems.
Q3:How can we get your suitable machines / production line ?
1. Let me know what kind of products will you produce ?
2. Let me knw what is the capacity(per hour) you want ?
3. Let me know what kind of package , plastic bottle ,glass bottle : volume ,height ,neck diameter ,diameter of bottle or other please inform us of detail.
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A: Payment terms:T/T,L/C, Western Union etc.
Q6:Why we should choose your company?
We are professional in packing machines near 16 years, and we provide better after-sales service.