Chinese Stone Diamond Wire Saw with 11.5mm 11.0 mm Beads/Diamond Tool

11.5mm 11mm Rubber Coated Diamond Wire Saw Rope For Stone Cutting
Diamond Wire Saw For Cured ConcreteDIAMOND WIRE SAW USING SUGGESTION.
Reason and Solution For Wire Breakage
Reason:
Connection come off, connection mismatching, improper crimping (repeated crimping or unfastening), deformation of the stamper, severe joint wear or fatigue, excessive tension of the wire saw (high current)
Wire Cable breakage, rubber damage(steel wire leakage and getting rust), wire cable exposed at the butt joint,wire severely vibration.
Solution:Crimping and Connecting the wire saw according to requirement.Regularly check the joint and stampers and replace them in time.Adjusting the wire saw cutting process.The flywheel or guide wheel rubber pad is damaged and replaced in time. Improve the quality of the rubber bond.
Reason and Solution For Diamond Wire Saw Partial Grinding (Thickness difference>0.2mm)
The number of twists is not enoughThe tension is too largeThe line speed is too low
SolutionCut and re-twist,increase the number of laps appropriately.Reduce the feed current and reduce the tension.Adjust the line speed appropriately.
Reason and Solution For Diamond Beads getting loose and Move
reasonDiamond Beads are loosened by abnormal external forces(by being stone pressed, and injured when the rope is broken)The rubber getting softten becuase of lack of water.Poor rubber bonding,Poor grip on beads.
Solution
Standardize the wire saw cutting process and regularlly check the wire saw(a check record is available)Ensure that the cooling water is sufficient.Improve rubber properties(manufacturing process, materials, etc.)
Reason and Solution for Large bead taper (front and rear end diameter difference >/= 0.2mm
Reason The current is too large and the feed rate is too large.Cutting line speed is lowWrong cutting direction
SolutionReduce the feed currentAppropriately increase the line speed.Diamond sharpen direction should be same as the stone cutting direction.
Reason and Solution for diamond wire polished and slipped.
ReasonThe line speed is too highToo much cooling waterThe poor sharpen of wire sawBond not adapt for stone.
SolutionAppropriately reduce the line speed.Reduce the cooling waterMake sufficient sharpen for diamond wireAdjust the formular for the stone
Reason and Solution for Wire Saw Stuck
ReasonUnreasonable Rope connection, the diameter deviation of the rope is too large.The cutting slot is not cleaned and the gravel is stuck.The quarry body is squeezed during the sawing process, causing it to become stuck.
solutionRequire the wire beads diameter to be always( or nearly consistent)The cutting slot is cleaned thoroughly and prevent other debris from falling into it.Use the wedge to support the quarry body during saw process.
Reason and Solution for Short life
reason
The sawing area is small, especially the opening width is samll, and the cutting arc is large.Beads are not evenly worn, such as eccentric wear, taper, etc.Wire saw frequently close up, increasing wear and tear.Cut into metal or diamond segment missing in the cutting slot.Diamond wire saw formular is not suitable for the stone.
solutionWhen planning the mining, choose a reasonable mining area according to the working conditions..Standardize operation to avoid uneven wear.Old rope instead of closing.Ensure that no metal or diamond segment remains when cleanign the cutting slot.Choose the right formular or specification for the product.
SpecificationBeads/mCoatingWire speed m/s(mm)10.540Rubber25-301122-2511.5Rubber+Spring18-2210.5Plastic25-301122-2511.5Plastic+Spring18-22Diamond Wire Saw for Granite Block SquaringSpecificationBeads/mCoatingWire speed m/s(mm)8.537Rubber25-301122-2511.518-228.5Plastic25-301122-2511.5Plastic+Spring18-22