Electric Industrial Cartridge Heater for Mould/Injection/Immersion Heating

Electric Tubular Resistance Industrial Cartridge Heater for Mould/Injection/Immersion Heating
Cartridge heaters is consist of a cylindrical stainless steel tube and thus provide a high corrosion prevention. The heating wire inside which is wound onto a ceramic core. The number of coils varies depending on the power. and provide a great uniform distribution of heat, which considerably increases the long life of the heater as well as prevents the oxidation of the heater wire even at high temperatures .The solids, liquids, and gases need to be heated by cartridge heater, transmit heat quickly by conduction if the producer of the heat (the cartridge) is in direct contact with the heat sink (any solid, liquid, or gas). Widely used for manufacturing plastic and rubber parts in the car industry or in the food processing industry, etc they are also commonly found in the chemical, electronics, medical equipment, packing and nuclear industries.Apart from our broad standard range we also develop and manufacture cartridge heaters according to your special demands.Cartridge heaters are made of crimped-on or swaged-in construction that consists in a high-grade nickel chromium resistance wire wound around a high-quality MgO core that is centered in a stainless steel casing.Cartridge heaters are used for several heating metal parts and can be fitted with threaded bushings for liquid heating for certain applications. cartridge heaters will reach metal temperatures of up to 760°C with the appropriate material, watt density, and fit selections .Performance capabilitiesPart temperatures up to 1400°F ( 760°C ) on alloy 800 sheathWatt densities up to 40W/cm2Maximum voltage up to 480VAC, Minimum voltage up to 5VACMinimum diameter up to 3mmMaximum diameter up to 35mmBenefitsEasy and economical to installDesigned with first-class materialsMaximized heat transferEasy to maintainuniform temperaturesOxidation and corrosion resistantDurableCE certificated issued by TÜV RheinlandTechnicalDetail:1Tubediameter:Φ3mm-Φ30mm
2TubeMaterial:SS304;SS316,SS321,NICOLOY800etc
3InsulationMaterial:High-purityMgo
4Reisistancewireelement:Ni-CrorFeCr
5LeadConnectionOption:CrimpedorSwagedleads
6Leadandtypeofconnectionleads,10"FiberglassStandard(Wireoptions,siliconehightemperaturefrberglass).
SheathmaterialSS304.321.316L,Incoloy800.840,TitaniumInsulationmaterialHigh-purityMgOResistanceNi-CrorFeCrMaximumvoltage480VACWattagedensityhigh/middle/low(5-40w/cm2)Wattagetolerancestoloerance:+5%-10%DimensionalDiameter:Min.dia:3mmLength:CustomizedLeadoptionsCrimped-on/Swaged-inLeadtypesSwagefiberglassinsulationnickelwire(750°C)Crimpteflonline(250°C)Crimpsiliconinsulatedwire(200°C)Crimpfiberglassinsulationnickelwire(450°C)InternalTypeJorKavailablethermocoupleLeadprotectionoptionsStainlesssteelbraidStainlesssteelflexiblehoseotheroptionsBentheaters,inno-heatsection,upto90°anglemountingflange
Feature:
Commomcartridgecanbedevideded:
1)Highpowerdensity(heatareasufucepower10~25w/cm2)
Workingtemperature≤450degrees.
2)Middle,lowpowerdensity(heatareasufucepower5~11/cm2)
workingtemperature≤300degrees
Votage:12~250V(orasrequirment)
HighDensityConstruction
High-qualitystainlesssteelconstructionprovideslong-lastingprotectioneveninthemostruggedindustrialenvironments
Protectedwithastainlesssteelsheath,theirwattdensitycanreach50W/cm2andtheiroperatingtemperaturecangoupto800°C.
FactorsPlease consider the following factors in order to select the right cartridge heater.
Operating temperature
Watt density of the heating element
Sheath material (corrosive or non corrosive)Temperature of the corrodentDegree of aeration of exposed corrodentVelocity of the corrodentDimensional DataThis table shows minimum/ maximum sheath lengths for available diameters.DiameterLengthNormalActualMinMaxin.in.mminmminmm1/80.1223.17/822.2123051/40.2466.37/822.2369153/80.3719.47/822.24812201/20.49612.67/822.26015205/80.62115.81257218303/40.74618.912572183010.99625.31 1/432721830Indicates recommended maximum sheath length; however, longer lengths may be available.
Structure:
Termination Options
Swaged-in Flexible leadsSwaged-in flexible leads, with silicone-fiberglass insulation, are recommended for applications in which the leads must be bent at the exit point from the heater.
Unless longer length is specified, 250mm (10 in.) leads are supplied.
Heaters 150mm (6 in.) or shorter generally have a 6 mm(1/4 in.) no-heat section. Heaters up to 250mm (10 in.) require a 25mm (1 in.) no-heat section. Heaters greater than 250mm may require more than a 25mm no-heat section. To order, please specify swaged-inflexible leads.Right Angle leads
Right angle leads are used in applications with a high degree of flexing and when space limitations are critical. Lead wires exit at a 90° angle through the side of the heater sheath.Right angle tube may be necessary on certain constructions.To order, specify right angle leadsand lead length.
Diameter mmMin No-Heat Length mm(in.)6.515 (9/16)8.015 (9/16)1017 (2/3)12.518 (11/16)16.020 (3/4)20.021 (13/16)Stainless Steel BraidA stainless steel braid is designed to protect leads from abrasion against sharp edges.
When the leads exit straight out, the braid is swaged into the no-heat section of the heater. When the leads exit at a right angle, a crimp connector is used to attach the braids.
Unless otherwise specified, leads are 250 mm (10 in.) and the braid is 200 mm (8 in.) long. To order, specifyeither straight or right angle stainless steel braid, lead length and no-heat section.
DiameterMin. No-Heat LengthStraightRight Angle mmmmmm (in.)(in.)6.530 (1 1/8)N/A8.030 (1 1/8)15(9/16)10.030 (1 1/8)17(2/3)12.530 (1 1/8)18(11/16)16.030 (1 1/8)20(3/4)20.030 (1 1/8)21(13/16)Stainless Steel Hose
Stainless steel hose provides the best protection against abrasion from sharp edges or abrasive equipment. It also offers ease of handling and wiring in abrasive environments.
When the leads exit at a right angle to the heater, the hose is silver soldered to the sheath. Unless otherwise specified, leads are 250 mm (10 in.) long and the hose is 200 mm (8 in.) long. To order, specify stainlesssteel hose, lead length and no-heat section.
Min. No-Heat LengthDiameterStraightRight Angle mmmmmm (in.)(in.)6.530 (1 1/8)N/A8.030 (1 1/8)15(9/16)10.030 (1 1/8)17(2/3)12.530 (1 1/8)18(11/16)16.030 (1 1/8)20(3/4)20.030 (1 1/8)21(13/16)Galvanized Conduit
Galvanized conduit equals stainless steel hose in its abrasion protection.
The conduit is attached with a 90° elbow copper coupler, which overlaps the heater sheath. Unless specified, 200 mm (8 in.) conduit is supplied, leads are 50 mm longer than the conduit. To order, specify galvanized conduit, lead length and no-heat section.
MinGalvaniDiamDimensioDimensiozedNo-Heatetern An BconduitLengthmmmm(in.)mm(in.)O.D.mm(in.)mm(in.)6.512(7/16)22(7/8)29(1 1/8)10(3/8)8.012(7/16)22(7/8)29(1 1/8)10(3/8)10.012(7/16)22(7/8)29(1 1/8)10(3/8)12.512(7/16)28(1 1/8)30(1 3/16)14(1/2)16.012(7/16)28(1 1/8)34(1 5/16)14(1/2)20.012(7/16)29(1 1/8)36(1 7/16)16(5/8)Ceramic Bead InsulationCeramic bead insulation protects the leads from high temperature ambients above 450°C (840°F). The beads fit over solid conductors and are extended long enough to reach a cooler area where flexible wires can be attached. To order, specifyceramic beadsand length, and additional lead length.Flanges
Stainless steel flanges are a convenient mounting method as well as a way to position a heater within an application. Flange style according to customer requirements . These flanges can be located in any no-heat section of the heater sheath. To order, specifyflange, flange size and location.Immersion Cartridge HeatersFor liquid immersion heating applications, use brass or stainless steel threaded bushing.
The size of threaded bushing is matched according to pipe diameter. The specifications of threaded bushing include G thread, NPT thread, BSPP thread, etc.Please contact us for specific order.How to install cartridge heatermake a hole in the section that is to be heatedream a smooth hole for contact and for better heat transferextend the hole through the section so that the unit can be driven out if you should need to remover it.if making a through hole is impossible ,increase the size of the hole without exceeding the tolerancesReduce the vibration and flexing of the lead wires to prolong service lifeprevent contamination from liquids by protecting the end of the heater
When ordering Cartridge Heaters, please specify the following information :-
1.Type of Cartridge Heater ( please refer to Termination Options ).
2.Diameter of Cartridge Heater.
3.Overall length for a straight Cartridge Heaters.
4.Wattage & Voltage
5.Lead type ( glass fibre / PTFE ) & lead length.
Type of Cartridge Heaters:
Quality Control Chart:
Transport and Payment:
FAQ(1). Q: Can you give me a discount price?
A: It is dependng on the quantity. The larger the quantityis, the more discount you can enjoy.
(2). Q: How can I get a sample?
A: Normally For most our products can be sent free ofsamplechargeif the quanity is smalland customers just need to bear the shipping charge, or you can provide your DHL,FEDEX,EMS,UPS courier account number to us.If the quantity is big, need sample charge.
(3).Q: Why is your price a bit higher than other Chinese suppliers?
A: We are focusing on manufacuturing high quality performance products in order to establish a long term and friendly cooperation with all customers.
Our price maybe not the lowest, but our cost performance is the highest.