Full Automatic Disposable Surgical Medical Face Mask Making Machine

Product Description

Product Intoroduce

This machine is mainly used for the automatic forming of flat masks: the whole roll of fabric is driven by rollers after unwinding, and the fabric is automatically folded and hemmed; the entire length of the bridge is pulled and unrolled. Ultrasonic welding to the seal, then ultrasonic side sealing, cutting and shaping with a cutter; conveying the mask to the two mask earband welding stations through an assembly line, and finally forming the mask by ultrasonic welding; when the mask is made, The pipeline is transported to the flat belt line for collection

We also have semi-Automatic machine

Difference between Aumatic & Semi-Automatic

The system integration of the production line is a highly technical work, the biggest difficulty is "how to ensure the stability and capacity of the equipment".

Through researching the shortcomings of the existing mask machines on the market, Shandong Oyade Machinery relies on its own technical team of years of research and development of automated machinery to upgrade the original mask machine from multiple levels such as institutions and software.

The investigation found that a large part of the mask production line on the market is easy to overlap during the transfer and transfer of various machines, resulting in two or more pieces of products being discarded at the same time when welding the ear line. The waste products also need to be manually inspected to be screened , resulting in waste of materials while consuming time and energy and low efficiency.

Shandong Oyade Machinery’s new high-efficiency full-automatic mask production line has optimized the hardware mechanism and increased software protection to solve the “stubborn disease” of stacking materials and further ensure the stability of the equipment. Not only that, there is basically no need for personnel to guard after the overlapping pain points are resolved. In order to face the epidemic situation, artificial labor gaps have been saved, saving labor and improving efficiency.

Production Process

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2.Our production line process

Raw material-Forming-Nose Bridge filling-Hemming and pressing-Mask body welding-Cut-Delivery and shunt-Ear spot welding-Collect- Package-Disinfection sterilization-parsing (EO)-Finished product shipment

3. Our capacity

Equipment production capacity:

(1) Production efficiency: 90-110ppm;

(2) Qualification rate of equipment production: 98% -99% (except when the incoming materials do not meet the requirements or employees' improper operation is excluded)

(3) Equipment failure rate: 3% (refers to the failure of the equipment itself)

(4) Equipment staffing: 1 person (1 person can monitor 1 to 3 production lines at the same time)

Advantages

Advatages of our Mask machine/production line

1. High stability, low failure rate, beautiful and solid without rust.

2.PLC programming control, servo drive, high degree of automation.

3. Photoelectric (optical fiber) detection of raw materials to avoid errors and reduce waste.

4. Can produce one to four layers of mask body.

5 The machine has the function of total count and batch count. The number of batch count can be set arbitrarily.

6 Changing the mold can produce masks of different sizes and styles.

7 The whole machine adopts aluminum alloy structure, which is beautiful and solid without rust.

8. This machine is a fully automatic production of folding mask body machine, the main process:

1) Including automatic delivery of raw materials.

2) Automatic conveying.

3) Cut off the bridge of the nose.

4) Mask edges are welded.

5) Fold.

6) Ultrasonic fusion.

7) Full process automation such as molding and cutting.

Services

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The warranty period of the equipment is 6 months from the date of the formal acceptance of the equipment. When a failure caused by our company's responsibility occurs, our company's warranty and parts are sent free of charge. limit).

Within five years after the expiration of the warranty period, the seller shall still be responsible for the repair and maintenance of the equipment, but only a reasonable working time and reasonable transportation costs will be charged, which involves the replacement and purchase of equipment-related accessories, and the seller only charges the cost of the accessories. After receiving the failure notification from Party A, Party B shall implement the warranty obligation, respond within 8 hours, and provide a solution within 24 hours to reduce Party A's losses. If the repair requires other accessories, Party B will assist in the procurement, installation and commissioning, and the problem needs to be resolved within 48 hours.

Contact Us

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