Fully Automatic Electric Water Heater Tank Production Machine

I. Design parameters and specifications

1).Product type: Electric Water Heater tank

2). Plate size:LxWxH=600x500x2.0(mm);Cover size:DxH=320x170(mm)

3).Output:100 Set/ Hr(60L single bile)

4).Conveying mode: stainless steel plane conveying;

5).Standard transmission line speed:0.7 m/min, stepless speed regulation: 0.5-1.5 m/min;

6). Heating method:

The electric heating tube is used to centralize heating to assist hot air circulation in the oven.

The pretreatment tank liquid is heated directly by stainless steel heating tube.

Process flow:

No.

Process name

Process time (Min)

Process temperature(ºC

Remark

1

Pre-Degreasing

60

40~50

Electric heating

2

Degreasing

120

40~50

Electric heating

3

Washing1#

60

/

/

4

Washing2#

60

/

/

5

Blow water

/

Compressed air

/

6

Drying

480

120~150

Electric heating

7

Cooling

120

/

Fan

8

Unload

/

Manual

II. Equipment Specifications, Types and Budget Tables

No.

Name

Specifications and models

Qty

Unit

1

Pretreatment equipment

1

set

1.1

Tank

1

set

1.1.1

Pre-Degreasing

1

set

Size of inner :

LxWxH=2.2x0.7x0.5(m)

Inner wall

1.5mm thick SUS201 stainless steel plate

Heat preservation layer

50mm thick, rock wool

Out Wall

0.8mm thick SUS201 stainless steel plate

Cover

0.8mm thick SUS201 stainless steel plate

Skeleton and column

Section steel

Overflow pipe

1.5 inch stainless steel pipe

Drainage pipe, ball valve

2 inch stainless steel pipe

Filter net

Stainless steel material, 60 meshes

2

layer

Electric heating tube

Stainless steel heating pipe

25

KW

1.1.2

Degreasing

1

set

Size of inner :

LxWxH=2.2x1.4x0.5(m)

Inner wall

1.5mm thick SUS201 stainless steel plate

Heat preservation layer

50mm thick, rock wool

Out Wall

0.8mm thick SUS201 stainless steel plate

Cover

0.8mm thick SUS201 stainless steel plate

Skeleton and column

Section steel

Overflow pipe

1.5 inch stainless steel pipe

Drainage pipe, ball valve

2 inch stainless steel pipe

Filter net

Stainless steel material, 60 meshes

2

layer

Electric heating tube

Stainless steel heating pipe

45

KW

1.1.3

Washing1-2#

Each Including:

2

set

Size of inner :

LxWxH=2.2x0.7x0.5(m)

Inner wall

1.5mm thick SUS201 stainless steel plate

Skeleton and column

Section steel

Overflow pipe

1.5 inch stainless steel pipe

Drainage pipe, ball valve

2 inch stainless steel pipe

Filter net

Stainless steel material, 60 meshes

2

layer

1.2

Sprinkling System

4

set

1.2.1

Pre-Degreasing

1

set

Pump

2 in. Carbon steel pipe pump

, 1.5Kw

1

set

Seal ring

Vulnerable parts

Main pipe

2.5 inch galvanized pipe

1

set

Manifold pipe

1 inch galvanized pipe

5

Row

Nozzle

Fast-loading universal plastic nozzle

70

pi

ball valve

2.5 inch ordinary ball valve

1

set

1.2.2

Degreasing

1

set

Pump

2.5 in. Carbon steel pipe pump

, 4Kw

1

set

Seal ring

Vulnerable parts

Main pipe

2.5 inch galvanized pipe

1

set

Manifold pipe

1 inch galvanized pipe

7

Row

Nozzle

Fast-loading universal plastic nozzle

98

pi

ball valve

2.5 inch ordinary ball valve

1

set

1.2.3

Washing1-2#

Each Including:

2

set

Pump

2 in. Carbon steel pipe pump

, 1.5Kw

1

set

Seal ring

Vulnerable parts

Main pipe

2 inch galvanized pipe

1

set

Manifold pipe

1 inch galvanized pipe

5

Row

Nozzle

Fast-loading universal plastic nozzle

70

pi

ball valve

2.5 inch ordinary ball valve

1

set

1.3

Sprinkling Room

1

set

Size of inner :

LxWxH=12x2.0x0.7(m)

Inner wall

1.2mm thick SUS201 stainless steel plate

Top wall

1.2mm thick SUS201 stainless steel plate

structure

Adopt Cover plate structure, convenient maintenance

Floor

1.5mm thick SUS201 stainless steel plate

Skeleton and column

Section steel

1.4

Water blowing device

1

set

structure

Use compressed air to blow water (air source provided by customers)

1

set

Nozzle

Special nozzle

1

set

pipe

galvanized pipe

1

set

1.5

Waste Gas Discharge System

1

set

Blower

Centrifugal fan,2.2Kw

1

set

Discharge pipes

made from PVC

25

mi

2

Conveyor system

1

set

Conveying mode

Stainless steel plane conveying

Conveyor specifications

LxWxH=22.1x1.8x0.7(m)

Speed adjustable range

0.5-1.5m/min;

Chain

2 inch stainless steel roller chain

92

meter

Shaft piercing

Stainless steel shaft, 150 mm apart

306

pi

Mesh belt

Line diameter 2.0mm, 1.7m wide SUS304 stainless steel mesh.

46

meter

track

stainless steel

1

set

Skeleton and column

Section steel

1

set

Drive device

3 Kw, 3 emergency stop switches

1

set

Tension device

Screw tensioning form.

1

set

Bracket

Adjustable foot cup

1

set

3

Drying oven

Temp.120~150ºC

1

set

Size of inner chamber

LxWxH=5.6x2.0x0.7(m)

structure

The baking furnace adopts a straight-through structure, and the exhaust gas discharge pipe is set at the inlet and outlet of the furnace to be outdoors.

Inner wall

1.0mm thick galvanized plate

Outer wall

1.0mm thick colour steel plate

Heat preservation layer

100mm thick, rock wool

Skeleton and column

Section steel

Waste gas discharge pipe

1.0mm galvanized plate

16

meter

4

Heating System

1

set

Maximum temperature

≤160ºC,Temperature is adjustable

Mode

Direct Heat Circulation by Hot Air with Electric Heat Pipe

Heating tube

Stainless steel heating pipe

65

kw

Hot air circulating fan

Water-cooled heat-resistant fan, 4kw, Foshan

1

set

Air trough and duct in furnace

11.2mm thick galvanized sheet

Heat exchange chamber

Inner wall 1.0 mm stainless steel plate, outer wall 1.2 mm thick cold-rolled plate, insulation layer 120 mm thick aluminium silicate fiber cotton

5

Cooling section

1

set

Size

LxWxH=2x2.2x0.6(m)

Wall

1.2mm Galvanized plate

Skeleton and column

Section steel

Blow

5 # Axial Flow Fan, 2.2kw, Foshan

1

set

Cooling fan

18 in. Foshan

2

set

Pipe

Φ500,1.0mm thick galvanized sheet

8

meter

6

Electrical Control System

1

set

control mode

Button control

Spray control system

4

set

Tank temperature control

2

set

Conveyor Control System

1

set

Temperature Control of Drying Furnace

1

set

Fan contro

2

set

7

Vulnerable parts

1

item

Pump Seal Ring

4

pcs

Pretreatment heating pipe

2

pc

Oven heating pipe

2

pcs

chain

1

meter

Mesh belt

1

meter

Pretreatment nozzle

40

pc

Temperature control

1

pc

Thermocouple

3

pc

AC contactor 25A-40A

2

pc

AC contactor 6A-25A

2

pc

Thermal relay 3A-15A

2

pc

III.Engineering service mode

1.The quotation includes the ex-factory price and tax of the equipment.

The following costs are excluded:

1) No items are listed in the budget tables of waste water and waste gas treatment equipment, air compressor equipment, laboratory equipment, etc.

2) Installation personnel visa fee, round trip travel fee, accommodation fee during installation and installation tools, etc.

3) Transportation fees;

2. Construction period: design and manufacture time: 70 days;

Installation and commissioning time * number of people: 60 days * 4 people;

(Customers provide the main installation equipment, including welding machine, cutting machine, etc., as well as the installation of auxiliary personnel not less than 4 people)

3. After-sales service mode:

(1) The normal use of equipment is guaranteed for one year, and the guaranteed period starts from the date of final acceptance. The supplier shall be responsible for timely troubleshooting in accordance with the time required by the demander if there is a failure during the warranty period (the Demander shall be responsible for overseas travel, accommodation expenses and wages)

(2) After the warranty period, according to the requirements of the demand side, the supplier provides timely telephone and network consulting services and other assistance. The cost of service (personnel, accessories, etc.) generated in the process of service shall be borne by the buyer.

IV. Product

Contact information: