Glazing Manipulator

1. PRODUCT DEscriptION
The lifter is designed for electric and hydraulic operation. The entire system consists of electric vacuum gripping device, electric performance device, hydraulic performance devices, electric driving system and safety protection system, to achieve gripping, lifting, handling, moving and placing glass to specific location by a serial of process setting. The lifter can be assembled to various kinds of models to fit for different size of glass.2. PRODUCT INFOCodeSH-CAR-500Size (mm)2800mm (L) *1800mm (W) * 1100mm (H)Robot Weight (kg)1000kgDriven SystemElectric Components and Hydraulic IntegrationSuction CupRound sucker; NBR material; oil & abrasion resistance; suction 330kgf; location adjustable; with buffer spring for height compensationNo. & Size of Cups6 pads; 300mm diameterStructureSteel material; ergonomic designMax. Glass Size5000mm (L)x3000mm (W)x4-25mm (T)Min. Glass Size1000mm (L) x 1000mm (W) x 4-25mm (T)Max. Lifting Weight500kgLifting MaterialGlass, marble, plastic boards, metal sheets, coated boards and other plates.UsageGripping, lifting and handling in the glass handling and transport, or glass and glazing installation (curtain wall, door and window)Installation RequestOuter electricity supply when charge needed.Packagingmetal CaseDelivery TimeWithin 35 days after receiving the paymentsPayment termsL/C, T/TMOQ1 setOthersOEM / ODM accepted3. PRODUCT TECHNIQUEMaximum Loading500 kgFactor of Safety2.5Standard Working Power24V DCBattery Charge110V~ 240V, 50/60HzNoise Level< 60 DbVacuum Holding timeMore than 20 minutes after power lossGrippingSuction cups in vacuum stateTiltingHydraulic tilt 180° upwards and downwards with stopping at any positionRotationElectric motorized rotation 360° with stopping at any positionSidewardElectric motorized turn sideward 180° with stopping at any positionHoistHydraulic lift up and down up to 4000mmExtensionHydraulic extend the lifting armDrivingElectric motor car, control by steering wheelSafety protectionVacuum non-return system and vacuum compensation systemVacuum compensatorWhen vacuum reaches to the specified pressure, vacuum pump automatically stops to achieve energy saving; when vacuum pressure is insufficient, it automatically restarts to achieve vacuum compensation.Control methodButtons and handles on the control panel4. SAFETY INSTRUCTIONFactor of safetyAccording to the European CE safety requirements for lifting equipment, and safety regulations on the German accident prevention regulations UVV 18 and VBG 9a, the better safety factor for vacuum lifter is 2.5. For example, each sucker 300mm dia., with suction reaching to 330kgf, divided by the safety factor 2.5, can load 132kg. If the lifter uses 6 suction cups, the total suction is 132*6=792kg, greater than approved glass 500kg. When the glass is handled and transported vertically, it should be multiplied by the coefficient of friction 0.8 (between rubber and glass), 792kg*0.8=633kg, still greater than the approved glass 500kg.Safety Protection Instructiononce glass sucked, the system is under airtight state. The only entrance for air is backflow from vacuum generator to destroy system's vacuum state. Therefore, the lifter is equipped with the safety non-return valve, for which air can only be extracted from inner system, with no return, and through which it can ensure sufficient vacuum to keep absorption time when power loss.Vacuum Compensation ProtectionNot worried about air leakage and insufficient vacuum, because the lifter is equipped with pressure sensor and vacuum compensation system. When vacuum is not enough, the system automatically senses and resumes operation to keep sufficient vacuum.5. DRAWING