High Speed Automatic Corrugated Carton Box Folder Gluer and Stitch Machine Stapler

Specification:
Specifications & Carton Size ComparisonTableModelJHXDX-2600Installation Area16000*3500mmTotal Power23KwSheet ThicknessA, B, C, ABPitch Range40-500mmNail Number1-40(nail)Wire SizeNO.17(2.0*0.7mm), NO.18(1.81*0.71mm)Nail length38mm(can be customized)
When do gluingModelJHXDX-2600Max(mm)Min(mm)A680200B570100C680200D570100E2500780F1000300G35-40When do stitchingModelJHXDX-2600Max(mm)Min(mm)A600240B650200C600240D650200E2500880F1000350G35-40Features Of the Machine: Key FeaturesUniqueseparatesheetseparationandregistrationpartwhichcaneliminatethefishtailphenomenoneffectively.Gluing,stitching,glue+stitchingcanbesetthroughonebuttonpresswhichisveryconvenientfortheoperationThestitchercuttingknifeandnailstandadoptsimportedhardalloywhichensureslongworkinglifespan Order saving function can store the carton size in touch screen, machine will adjust automatically when the operator selected an saved order.Main FeaturesPatent design of 90°angle folding knife can make the carton folding precisely. The imported Yaskawa brand of four-servo motors with accurate features, it can reduce the transmission devices and makes trouble free.Using motor to adjust the synchronous belts, easy operation and reduce change time.Swing style stitching head, synchronous belts and stitching head moving synchronously, it can achieve stitching while sheet moving, fast speed and high efficiency.Features by Parts: Feeding Unit:
Adopt high quality rubber vacuum belt, stocking and automatic input to ensure the efficiency of feeding.Special design makes the adjustment simply, quickly and precisely. Pneumaticside regulation, paper feed baffle and belt are separately operated, which make the order change easy.Gluing Unit:The gluing width is 25mm/35 mm-gluing from bottom side. The glue box can be moved left or right according to the requirement of the corrugated board. The gluing amount can be adjusted.The glue box is made of stainless steel-big contain and easy for cleaning.e) The electrical control system makes nail stitching more precise.
f) Automatic nail feeding device, four sensors detecting the nail shortage break.Folding UnitIt uses high friction belt. The folding speed is controlled by frequency converter which can be controlled separately and synchronized with the main motor.Motor driven for order change adjustment-fast and convenient.Re-creasing roller, re-creasing knife, side roller and flapping plate can eliminate the fish tail effectively. The re-creasing knife adopts new design and structure which makes the carton folding straight and perfect.The top strengthen parts adopt liner slide rail and pneumatic lock device, it makes the machine running stably in high speed which can ensure the folding precisely.SheetSeparationandRegistrationUnit
Our unique design of sheet side lay and speed disparity unit can connect with other automatic folder gluer.When choose stitching mode, there has two servo motors control the sheet aligning actions, secondary compensation and correction system eliminates fish tails phenomenon.Automatic Adjusting Function
Re-design and structure of support wheels, electric control and motor driving make the adjustment fast and convenient, suit for different thickness corrugated board.
Take the top part of corrugated sheet as the base line getting an accurate positioning and reducing the fish tail problem greatly.
Motor and encoder make the adjustment easy and convenient, the operator can save the sheet data though touch screen.Stitching Unit
Adopts Synchronous belt drive, PLC control system, touch screen adjustment, convenient, fast and accurate.The swing style stitching head with the features of less power consumption, faster speed and high stability can effectively enhance the product quality.One button control the gluing mode and stitching mode exchange, all adjustment controlled by electric motor.The nail pitch and stitching head up and down are controlled by electric motors. The cut-off knife adopts cemented carbide material, long service life.The nail shape can be adjusted as sheet requirement.Stacking and Counting UnitThe Flapping Plate can help to reduce the fish tail phenomenonwhen gluing.The pile number can be set at 10, 15, 20 and 25. Electrical Parts
Scientific and reasonable mechanical structure, reliable quality electrical elements makes the machine free of trouble. Yaskawa brand servo motor can ensures the life span.Working ProcessesAuto feeding Auto gluing/stitchingAuto folding (1)Manual bundlingAuto stacking and counting
(2)Auto bundlingInstallation Requirement Installation areas:Length x Width : 16000x3500mmTraining, installation and debuggingSeller in charge of installation, debugging and training in the buyer's factory. However the days used should be generally no morethan sevendaysThe buyer should try to help as much as they can while the supplier's engineer is debugging the machine by providing enough workers, powers, tools and some necessary documents or papers.Main Configurations: Electric Part: NameBrandSpecificationModelQuantityFrequency converterInvoance MD3001PowerTaiwan Mean WellS-150-24NES-150-241ContactorFrench SchneiderLC1-D0910M5CLCE0910M5N5Control buttonShanghai TianyiGreen buttonLA42P-1013Red buttonLA42PD-011Green lampLA42PD-10/DC 24V4Red lampLA42PD-01/DC 24V4Yellow lampLA42PD-20/DC 24V1Control knobFujiLA42J-011Photoelectric switchOPTEXBTS-10N1Air switchDelixiDZ47E3F3-D111Touch screenHitech10inchPWS5610T-SB1PLCInvoance Main Mechanical Parts: NameBrandQuantity1Feeding belt(A)Bailite62Receiving belt(C)Forbo-siegling193Conveyor belt(B)Forbo-siegling134AirfanHengshui(Licen)15Main MotorSimens(beide)16Gear MotorZhejiang67Servo MotorYaskawa4Tools:
Name
Quantity1HexagonalSpanner12Screwdriver (plus)13Screwdriver (minus)14Pliers 15Monkey wrench 16wrench3Other Related Information1.The delivery time is 45days after purchasing order and 30% down payment received .Payment:T/Tor LC
2. The charge of installation , accommodations and air ticket is not included in the price.
3. The subsidy of engineer is $50.00 per day if installation service is needed.
4. Shipment: suitable for the sea transportation and 40 feet container is needed.
5. Port of shipment: Tianjin Port, China.
6. Term of validity: Three monthsMain Features:
Key FeaturesUniqueseparatesheetseparationandregistrationpartwhichcaneliminatethefishtailphenomenoneffectively.
Gluing,stitching,glue+stitchingcanbesetthroughonebuttonpresswhichisveryconvenientfortheoperation
Thestitchercuttingknifeandnailstandadoptsimportedhardalloywhichensureslongworkinglifespan
Main Features
Adjustable single or double stitch, in compliant with international standard 17 or 18 size nail.
The imported Yaskawa brand of four-servo motors with accurate features, it can reduce the transmission devices and makes trouble free.
Using motor to adjust the synchronous belts, easy operation and reduce change time.
Swing style stitching head, synchronous belts and stitching head moving synchronously, it can achieve stitching while sheet moving, fast speed and high efficiency.Main Structures:Features by Parts:
Feeding Unit:
Adopt high quality rubbervacuumbelt,stocking and automatic input to ensure the efficiency of feeding.
Special designmakes the adjustmentsimply, quickly and precisely. The side regulation, paper feed baffle and belt are separately operatedparts, which is easyto change the size of carton.Gluing and Nail Delivery UnitThe gluing width is 20-25 mm-gluing from bottom side.
The glue box can be moved left or right according to the requirementof the corrugated board. It is made of stainless steel--big glue contain and easy for cleaning.
The gluing amount can be adjusted.
The electrical control system makes nail stitching more precise.
Automatic nail feeding device, four sensors detecting the nail shortage break.Folding Unit
It uses high friction belt. The folding speed is controlled by frequency converter which can be controlledseparatelyand synchronizedwith the main motor.
Motor driven for order change adjustment-fast and convenient.
Re-creasing roller, re-creasing knife, side roller and flappingplate can eliminate the fish tail effectively.SheetSeparationandRegistrationUnitOur unique design of sheet side lay and speed disparity unit can connect with other automatic folder gluer.
When choose stitching mode, there has two servo motors control the sheet aligning actions, secondary compensation and correction system eliminates fish tails phenomenon.
Stitching UnitAdopts Synchronous belt drive, PLC control system, touch screen adjustment, convenient, fast and accurate.
The swing style stitching head with the features of less power consumption, faster speed and high stability can effectively enhance the product quality.
One button control the gluing mode and stitching mode exchange, all adjustment controlled by electric motor.
The nail pitch and stitching head up and down are controlled by electric motors. The cut-off knife adopts cemented carbide material, long service life.
The nail shape can be adjusted as sheet requirement.Stacking and Counting Unit
TheFlapping Plate can help to reduce the fish tail phenomenon.
The pile number can be set at 10, 15, 20 and 25.Electrical Parts
Scientific and reasonable mechanical structure, reliable quality electrical elementsmakes the machine free of trouble.
Yaskawa servo motor control system makes motion precisely.
Intermediate relays adopt French Schneider and photoelectric switch adopt Ormon brand.
Select the gluing mode or stitching mode by touching the screen.
The motion control system is optional.Installation Requirement
Installation areas: Length x Width : 16000x3500mm
Training, installation and debugging:
Seller in charge of installation, debugging and training in the buyer's factory. However the days used should be generally no morethan sevendays
The buyer should try to help as muchas they can while the supplier's engineer isdebugging the machineby providingenough workers, powers, tools and some necessary documents or papers.Main Configurations:
Electric Part:
NameBrandModelFrequency converterDelta3.7KW/2.2KWRelayOmronThermal relaySchneider0.63-1AContactorFrench SchneiderCJX2 1201
CJX21210PhotoelectricOmronE3Z-T61-D
E3Z-T61-LPhotoelectricOmronE3F3-D11EncoderOmronE6B2-CWZ6C 360P/RPLCChinaXCL-E8X8YTTouch screenHitech190mmServo motorYaskawaMain Mechanical Parts: NameBrandQuantity1Feeding belt(A)Baiteli62Receiving belt(C)Forbo-siegling193Conveyor belt(B)Forbo-siegling134High-pressure centrifugal fanShanghai(Halon)15Main MotorSimens(beide)16ReducerZhejiang6ToolsNameQuantity1InternalHexagonalSpanner12Screwdriver (plus)13Screwdriver (minus)14Pliers15Monkey wrench16Wrench3Other Related Information
1.The delivery time is 30 days after purchasing order and 30% down paymentreceived .Paymentterm: T/T
2. The charge of installation,accommodations and air ticket is not included in the price.
3. The subsidy of engineer is $50.00 per day if installation service is needed.
4. Shipment: suitable for the sea transportation 20 feet &40feet container areneeded.
5. Port of shipment: Tianjin Port, China.
6. Term of validity: Three months