Impact Bed for Belt Conveyor (GHCC-110)

Production information--The smooth surface of buffer strips reduces damages to the belt;
--The buffer bed effectively prevents the belt from tear by supporting belt and absorbing impact.
--The buffer bed can protect the materials from splashing and leaking caused by uneven force to belt.
--No motor and lubrication oil is need. By solely changing abrasion-proof strips for maintenance reduces cost profoundly.
--Modulated design and demountable structure facilitates installation and maintenance.
--The buffer bed is designed based on idler and easy to modify which minimizes the down time and improves the working efficiency.
Product descriptionAs the awareness of safety and economy for mining further increases, the requirements for belt conveyors are higher and higher, where belting is of the highest importance. The impact idlers are traditionally used to protect belts around the chute, however, which has several disadvantages, e.g.,too many rotating parts, too much maintenance, jams of big block of materials and small shock surface. We have developed anew-typed impact bed, which can overcome these shortcomings. It is of wide support surface and even strength, which can guarantee the surface contact of belts and reduce the belt sagging and materials spilling effectively. Moreover, the longitudinal tear of belts, which is caused by breakage and drop of idlers, can be prevented effectually, while the belt tear caused by sharp instruments or materails can be reduced. For there is no rotating parts in impact beds, the regular maintenance is no longer required, and the operation cost goes down greatlyProduct advantagesl.The impact bed is mainly made up of impact bars, reinforced channel steel,supporting frame,joints and so on. The impact bars are made of rubber bars and Ultra High Molecular Weight PU with special vulcanization technology.The rubber bars are made of rubber and frame by heat vulcanization, where the frames are made of special structural steel and used for increasing the strength and connection performance of rubber bars. The reinforced channel steel supports and protects the impact bars. The supporting frame is designed and manufactured according to size of belt conveyors and trough angle of belt, which is fixed on the supporting frame of conveyors, supporting and strengthening thereinforcedchannel steel and impact bars.
2.As to the impact bars, the excellent high-elastic rubber layer can absorb the impact of the falling materials effectively, which reduce the damage caused by the falling materials greatly and improve the stress of the loading point significantly ;the top cover is made of Ultra Molecular Weight PU, which largely reduce the resistance between the belt and impact bars and are of high abrasive resistance. And all these ensure the products to be long-life and reliable.
3.The impact bars adopt antistatic and flame retardant technology, so the products can be applied in the working condition with flammable gas.Influence on beltBuffer bedImpact idlersDeviationEven supporting surface, low deviation rateUneven abrasion to rubber ring, high deviation rateImpact forceContinuous supporting, light impact force, low risk of tearUncontinuous supporting, heavy impact force, high risk of tearWorking conditionBetter sealing with guide chute, low rate of material splashingWorse sealing with guide chute, high rate of material splashingService lifeLong service life and low maintenance costShort service life and high maintenance costTechnical strength
There are more than 800 employees in total, including 244 engineers. Among these technical staff, 109 R&D personnel for engineering departments, 66 sales engineers for sales department and 69 welding engineers, Equipment engineers,Process engineers and QC engineers for producing department.Manufacture Equipment
We own complete manufacture lines, including the cutting of all parts, rough and elaborate processing, fitting-up and whole-set assembly.