Lightweight EPS Cement Sandwich Wall Panel for Internal and Exterior Walls

Lightweight EPS Cement Sandwich Panel for Internal/Exterior Walls
EPS (Expanded polystyrene board) wall Panel is composed of exterior panels and interior core filling, to form anon-load-bearing light-weight composite wall panel. The exterior panels on both sides are 5mm calcium silicate board, and the middle core is filled with polystyrene beads &cement or ceramsite, polystyrene beads &cement.Lightweight with volume weight of 600-800kg/m3. The 90mm
weight 63kg/m2, the weight's only 1/3-1/5 of "120mm bricks and walls plastered on double sides:If constructions applies light-weight wall panel at the beginning, it can reduce structure and basic cost greatly, it can also optimize the structure beams, rationalize the overakk layout and improve application function. Moreover with the advantages of increasing the usable area and quick construction, the economica effectiveness will be better.
Surface: Fiber cement board
Interior filling materials: EPS /cement /fly ash /sand /additive
1. ZJT Sandwich Panel Type
-- With EPS Grain
--With Ceramsite2. ZJT Sandwich Panel Composition
Face: Calcium Silicate Board
Core: Cement+EPS Polystyrene Foam+Sand3. ZJT Sandwich Panel Specification and Properties
Specification:
Length: 2270/2440mm
Thickness: 60/75/90/100/120/150mm
Width: 610mm
ZJT EPS concrete panels combines the construction ease of concrete with thermal and hydro insulation properties of EPS and can be used for avarious range of application where lighther loads or thermal insulation or both are desired.The EPS panel is composed of a5mm calcium silicate board facing with acore of concrete and EPS (Expanded polystrene).
Some other advantages of building system using our panelDurable- Fire resistant, the panel can resist fire for about 4hours under 1000ºCEnergy Efficient-Greatly reduced cooling/heating costsEasily constructied-lightweight buillding materials means reduced foundation depth and reinforcement as well as labour hours cost.Pest/termite/rodent resistant-Resistant to rot and moudleLocal manufacturing, mass produced to exacting tolerancesAesthetically pleasing-very flexible design, it can be used for anything from simple to complex structures.ItemParameter Index Specifications60mm75mm90mm100mm120mm150mm1Anti-impact capacity/times≥5≥5≥5≥5≥5≥52Anti-bending damage load/times over deadweight≥3.0≥3.0≥3.0≥3.0≥5.0≥5.03Compressive strength/Mpa≥3.5≥3.5≥3.5≥3.5≥3.5≥3.54Softening coefficient≥0.8≥0.8≥0.8≥0.8≥0.8≥0.85Surface density(kg/m²)≤70≤70≤90≤90≤110≤1106Moisture rate(%)≤10≤10≤10≤10≤8≤87Dring shrinkage value(mm/m)≤0.5≤0.5≤0.5≤0.5≤0.5≤0.58Hang force(N)≥1000≥1000≥1000≥1000≥1000≥10009Sound insulation capacity in the air(dB)≥35≥35≥40≥40≥45≥5010Fire endurance(h)≥1.5≥1.5≥2.5≥2.5≥3.0≥4.511Heat transfer coefficient(w/m².k)≤2.0≤2.0≤2.0≤2.0≤2.0≤2.012Inner radiation index≤1≤1≤1≤1≤1≤113Outer radiation index≤1≤1≤1≤1≤1≤114Frost resistance(shall show no visible cracks and surface without change)__shall show no visible cracks and surface without change15The combustion properties(A1 or A2)__A1 or A2
Advantages1).Heat Insulation and PreservationThe major material is polystyrene grains and other anti-freezing and heat preserving environmental protection materials, which can adjust the indoor temperature at aconstant range to achieve the effects of ecological adjustment.2).Waterproof and FireproofThe face panel of energy-saving boards on both side are 5mm calcium silicate fireproof board and the main materials are the mixture of cement, sand, fly ash, etc.3).Sound Insulation and AbsorptionThe inside construction material (EPS polystyrene grain) functions well in sound insulation and sound-absorbing.
4).Easy Construction and Time SavingFor the same construction work that takes 12 people and 60 minuses to complete with traditional blocks, only 3people and 60 minutes will do with boards, thus can save alot of labor and time cost for the construction part.5).High Intensity and Quake ProofThe energy saving boards are all with high intensity and the earthquake resistance can reach 8.5 magnitudes.6).Space and Cost SavingFor its thickness and lightweight features, the building area is largely increased and saves the cost construction structure alot.7).High Recycled Ultilization RatioThe panel is solid and strong physical performance,anti-corrosion,high strength and low damage rate.If ZJT's dry splicing method was put to use ,wall panel reuse rate would up 93%which can save 71%~95% of wall panel cost.8).Strong Hanging Force and can be SlottedZJT panel can meet various of demand, be easily slotted hole and also will reduce dust and increase the operation environment quality.Thickness(mm)Fire endurance(H)60≥275≥390≥3.5100≥4120≥4.5150≥5
The surface is calcium silicate board,waterproof and moistureproof
Materials and the interlocking concave-convex groove make it soundproofItemUnit60mm75mm90mm100mm120mm150mmSound insulation capacityDB≥35≥40≥40≥45≥50≥55ItemUnit60mm75mm90mm100mm120mm150mmAnti-bending damage loadTimes of self-weight≥5≥5≥5≥7≥8≥9Compression strengthMpa≥4.2≥4.2≥4.8≥4.8≥5.14≥5.14Anti-impact strengthTimes of self-weight≥5.0≥5.0≥5.0≥5.0≥5.0≥5.0Load capacityN≥1000≥1000≥1000≥1000≥1000≥1000In todat's market, time plays amajor role and may be adeal breaker for construction companies and the developers. Alot of project failed to sustain the expected return of investments due to failure in finishing the project on time. However, our product, compared to the traditional block work building system, can be delivered to the site, installed and painted 5times faster.On abig project scale, 40%-60% of time spent on assembing, fixing, plastering and painting the blocks will be reduced. In other words, it will not exist which take us directy to the second advantage which is cost saving.
Advantages of ZJT wall panel
Rapid construction
Tongue and groove jointing system allows faster construction.
2 factory cured panels eliminates need for on-site curing.
3. lightweight panels allow easy handling and erection. 4
easy workability no special tools required
Benefits for builders
1 Substantial discounts on builders risk insurance.
2. noncombustible
3. easy material selection-no need to cull or sort the pile and small punch list.
4. Saves job -site time with ease of panelization off-site
5.straight walls and square corners
6. Windows abd diirs ioeb abd close as they should
7. price stability-price spikers are extremely rare
Benefits for customers
1. High strength results in safer structures less maintenance and slower aging of structure.
2. fire safety
3. not Vulnerable to termites
4. Not Vulnerable to any type of fungi or organism including mold
5. Less probability of foundation problems-less weight
6. less probablity of damage in an earthquake
7. lighter structure with stronger connections results in less seismic force
8. less probaility of damage in high winds
(1) Can replace construction materials such as red brick, concrete block, wire spatial grid structure
perlite board, perlite porous board and etc.
(2)For interior and exterior wall on steel or concrete structure building
(3)It can widely be applied to wall materials of various high and low buildings such as hotel,
apartment, tower, mall, bank, office building, hospital,school, villa, old house
reconstruction, residence and workshop, etc.
.Private housing
.Skyscrapers
.Buildings
.Commercial units
.Building externsions
.Boundary walls
.Interior decorative walls
.Skyscrapers
.Labour accommdations
.Warehouse
.House externsions
,Partitioning
.Exterior Landscape wallsZJT Sandwich Panel Applications1).Floor ApplicationZJT light weight compound sandwich panel can be innovatively used as floor board. This system has the outstanding advantages such as hight load-bearing capacity, anti-static electricity, friction resistance, high strength, convenient for wire groove and water pipe inbuilt, corrosion resistance, no deformation, no split, etc., which is much suitable for the fields including the floor plate of additional top floor, factory, workshop, warehouse, etc.
2).Villa&Exterior Wall ApplicationLight weight compound sandwich panel can automatically adjust indoor air and water content with the season and climate changes, and such ecology effect just goes with the tide of modern residential building.
3).Interior Partition ApplicationLight weight compound sandwich board have been widely applying to the special positions like partition panel of high-rise and mega-high-rise buildings.
4).Roof ApplicationLight weight compound sandwich panel roof system brings brand-new added value and application idea to the traditional roof construction. Its easy construction time brings out its hight integrated performance.
5).Pipe/Fire Well/Equipment Partition ApplicationZJT light weight energy-saving sandwich wall panel has features of lightweight ,easy cutting,dry used,and easy installation.It is the most suitable wall panel for pipe well, air sharft, fire well ,equipment partition and room partition wall.
Middle east Client's project under construction. Used 100mm as partition walls
In todat's market, time plays amajor role and may be adeal breaker for construction companies and the developers. Alot of project failed to sustain the expected return of investments due to failure in finishing the project on time. However, our product, compared to the traditional block work building system, can be delivered to the site, installed and painted 5times faster.On abig project scale, 40%-60% of time spent on assembing, fixing, plastering and painting the blocks will be reduced. In other words, it will not exist which take us directy to the second advantage which is cost saving.
Water immersion
Put the lightweight concrete partition into water for 2months and check the deformation of partition, lightweight concrete with deformation tolerance control tolerance control of1%-2%Strength test
20 ton heavy duty truck cross by lightweight concrete partition, check the damage and compute the force of lightweight partition, ZJT lightweight partition can bear over than 3Mpa banding strength.Fire Resistnce Testing
Use the fire continue burn the lightweight concrete partition for few hours. ZJT lightweight concrete not only can bear the flame over 3hours, but also have good thermal insulationNameZJTSandwich Board systemGeneral masonry systemComponentThe panel is 100% asbestos free medium-density fiber cement board. Its core materials are compound light weight aggregate concrete, which contains polystyene particles, light weight portland cement, plant fiber, all nature quartz and so on.Poor cement sandstone, cindersEnvironmentalGreen environmental productNot environmentalWaterproof and moistureproof performanceNo deformation when meeting damp, good waterproof, it isn't afraid of water logging, no deformation and no layering. It can be directly used for toliet and other moist areas or exterior wall.Bad waterproof performance and water permeability resistant. It must do many waterproofing treatments when using in the moist.Soundproof50dB≤38dBFireproof240min180minDry hanging heavy thing performanceThe sigle-point hanging force of expansion bolt>45kg, it can directly fix heavy things such as lavabo, sanitary ware and air condition.Single-point hanging force is poorer.Characteristics1. Environment, fireproof, soundproof, adiabatic, thermal insulation, enlarge using area;
2. Moderate surface density, light texture, reduce the construction coast, excellent cost performance;
3. Waterproof, moistureproof, good water resistance, not afraid of water immersion, can be used in moist areas;
4. The surface of the wall board is good flatness, no plastering before finishing decoration, good processability. It can be arbitrarily cut and open trunking. The wastage rate is also low;
5. It can be decorated on the surface, such as pasting ceramic chips and hanging up marbles;
6. Suitable to put nails on it and hang (Single-point hanging force reaches 45kg above). Easy construction and short construction period.1. Traditional way of wet construction, bond with cement and mortar;2. Restricted with beam and pillar structure. No random layout and no random demolition or installation;3. Long construction period, dirty workplace, much construction garbages;4. Big force for the construction itself and the load is overweight.
1). Free packing, normal pallet +packing belt
2). Standard exporting packing, good pallet+pearl wool+corner protective paper+packing belt+plastic thin film
3). Loading: Normally 18 pallets per 20' container or according to clients' requirements
Items(mm) Length*Width*Thickness
single(Pc)
Load by 20'GP
m3
Kg/pc
kg/2
Qty(pc)
m2
Tons
2270*610*75
0.10
65
52
252
349
17
2270*610*90
0.12
73
60
216
299
17
2270*610*100
0.14
79
65
198
274
17
2270*610*120
0.17
90
74
162
224
16
2270*610*150
0.21
106
88
126
174
15
2270*610*180
0.25
123
102
108
150
14
2440*610*120
0.18
95
69
132
196
14
2440*610*150
0.22
112
76
102
152
12
2440*610*180
0.27
130
88
90
134
13
Xiamen Zhongjingtai Building Materials Co., Ltd, aprofessional high-tech research and development company, specializes in producing new energy-saving wall materials, machinery and equipment development, technology production and promotion of product applications. The company is situated in the charming city--Xiamen, with the convenience of water and land transportation and only ten minutes from the airport. We respond positively to the national policy on wall reforming. We have successfully developed wall panels that meet the energy saving needs of modern architecture. And we can produce more than 2million square meters of various wall materials annually.
Dear friend, if you are interested in our produt and have any problems, don't hesitate to contact us.
1. Is EPS cement sandwich panel lightweight?
Yes, it is. Capacity six hundred and fifty to eight hundred KG per cubic meter, it is one sixth of brick wall, even is one half of aerated concrete block.2. Is EPS cement panel fireproof?
Yes, it is. It control fire slipping out of the origin unit, prevent fire spreading, prevent toxic gas generating or insolating Through fire high temperature test for four hours, panels only have skin injury3. Is EPS cement panel thermal insulation?
Yes, it is. EPS cement panel's composite material determines that it has excellent heat insulation and thermal insulation functions4. Is EPS cement panel soundproof?
Yes, it is. EPS cement panel's surface is fiber cement board, interior composite material and the concave-convex grooves between two panels make it has excellent sound absorption and soundproof function. 100mm thickness isolate sound beyond 45dB, it's much higher than blockwork5. Is EPS cement panel strength strong?
Yes, it is. Anti-impact performance is 1.5 times of the blockwork, With steel structure fixed, can make high levels, big span wall, overall anti-seismic performance is 10 times of normal blockwork6. After installation can it be paint without putty?
Yes, it can. You can paint directly without putty, and also can decorate without plastering
Sales: zoe zeng
Tex: +86-592-5216902Fax: +86-592-5216317
Mobile: +8618559217326
Website: Http:https://www.sandwich-wall-panel.com