MDF Board Making Machine with Good Quality Workable Price for You

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BRIEF INTRODUCTIONStandard MDF is a general purpose interior product, manufactured in a variety of sizes and thicknesses. FSC and E-Zero can be supplied on request.
Standard MDF can be used for multiple applications such as shelving, partitioning, panelling and furniture manufacturing.MDF is an engineered wood product, manufactured from pine fibre and resin compacted together, which makes its surface free of knots and grains that can make finishing difficult and time consuming.FurniturePartitionsShelvingCraft projectsPanellingDoorsToysContainersPlant capacity
MDF Production Line
Product IntroductionStandard MDF is a general purpose interior product, manufactured in a variety of sizes and thicknesses. FSC and E-Zero can be supplied on request.
Standard MDF can be used for multiple applications such as shelving, partitioning, panelling and furniture manufacturing.MDF is an engineered wood product, manufactured from pine fibre and resin compacted together, which makes its surface free of knots and grains that can make finishing difficult and time consuming.FurniturePartitionsShelvingCraft projectsPanellingDoorsToysContainers
Plant Capacity
15, 000 cubic meters per annum50 cum/day30, 000 cubic meters per annum100 cum/day50,000 cubic meters per annum150 cum/day100, 000 cubic meters per annum300 cum/day
Main Features1) All machines of this line is made from super quality steel plate, Q235A and Q345 steel plate.
2) All machines are controlled by the DELTA PLC(PLC BRAND YOU CAN SELECt)
3) Give you best solution according to your budget
4) Quick installation and maintence service after particle board line sales.
Specification for MDF board making machineWorkers need:Sanding 2 peopleEdge trim saw: 1 peopleHot press: 1 peoplePulverize: 2 peopleFork truck: 2 peopleFeeding and checking 2.Energy consumption:Electricity:200kw/m³Air: 10m³/hrRecycling Water:2 tons/³Factory sizeL*W 200*22mAt least 5000m²Including warehouse*MDF production line making factory Main Features*1) All machines of this line is made from super quality steel plate, Q235A and Q345 steel plate.
2) All machines are controlled by the DELTA PLC(PLC BRAND YOU CAN SELECt)
3) Give you best solution according to your budget
4) Quick installation and maintence service after particle board line sales.Specification for MDF board making machineWorkers need:Sanding 2 peopleEdge trim saw: 1 peopleHot press: 1 peoplePulverize: 2 peopleFork truck: 2 peopleFeeding and checking 2.Energy consumption:Electricity:200kw/m³Air: 10m³/hrRecycling Water:2 tons/³Factory sizeL*W 200*22mAt least 5000m²Including warehouse
MDF Production Line includes the following equipment:1 - debarking, chipping
2 - chips storage
3 - chip washing
4 - fiber preparation
5 - drier
6 - sifter
7 - glue kitchen
8 - forming line and press
9 - mechanical and pneumatic conveyors
10 - cooling and stacking
11 - stacking station
12 - surface handling line
13 - packing line
14 - pneumatic transportation
15 - energy plant
16 - auxiliary equipment (spark detection and explosion protection)
17 - quality control system (laboratory equipment)
18 - saw blade and knife machinesA Preparation
Wood raw material is transported from storage yard by the loading vehicle to the vicinity of the loading belt conveyor. After feed into the belt conveyor, it enters the drum chipper for cutting. The processed wood chips are stored in the wood chip bin via a screw conveyor, a large angle rib conveyor belt conveyor, and a belt conveyor.
The discharge spiral at the bottom of the chip bin screw the chips out to the belt conveyor and then into the screening machine. Unqualified chips, bark, sand and other debris are screened and removed, and the qualified chips are delivered to the preheating bin via belt conveyor, bucket lifter and another belt conveyor.B Fiber preparationThe wood chips in the preheating silo are delivered into the feeding mill spiral part of the hot mill via the vibrating discharge device, and then squeezed to cork by the variable diameter spiral extrusion device and delivered into the vertical digester for stewing and softening treatment. The softened wood chips are fed into the grinding chamber of the hot mill via a dispenser and a screw conveyor for fiber separation. The ground fiber is sent to the dryer by the fiber discharge pipe, and the final water content is strictly controlled within 8-11.The fibers are dried in a dryer pipe. The heating medium of the dryer is saturated steam. After passing through the heat exchanger, the hot air blows the wet fibers from the dryer pipe to the cyclone at the end of the pipe where the humid air is separated from the fibers and the fibers are dried to the desired moisture content of the process. A fireproof belt conveyor is installed at the outlet of the cyclone separator. Under normal conditions, the dried fibers are sent to a dry fiber silo by a pneumatic conveying device via fireproof belt conveyor. If fire alarm occurs, the fire belt conveyor automatically reverses the fiber to stop the fibers with barks entering the silo.C Glue section
After being heated and melted, the paraffin is directly sprayed into the grinding chamber body of the hot mill by a metering pump according to a certain process ratio. As the fiber is decomposed, the paraffin wax can uniformly adhere to the fiber surface, and at the same time, the polishing disc can be effectively lubricated.
After the glue is mixed with the curing agent, it is pumped into the discharge tube of the hot mill by a metering pump, uniformly mixed with the fibers, and dried together in a dryer.D Forming, hot pressing, cooling section, molding machine is mechanical.
The dry silo installed at the upper part of the molding machine. The dried fibers are delivered via conveyor at bottom of the silo moves at a uniform speed to the outlet, and throw out by the drop roller to provide a horizontally uniform and continuous equal amount of flow to the paving head. The flow of materials is evenly dropped onto the conveyor belt on the paving line under the action of a set of oblique drop rollers of the paving head, and the slab with certain thickness is formed. A vacuum device is installed under the forming box and the sweeping roller to adjust the uniformity of the slab and to make it with certain degree of compactness. The paved slab is sent to the pre-pressing machine by the forming belt, and then is edge trimmed, and cut into a certain length by the cross-section saw, and then detected by the metal detector, and via conveyor into the no-plate loader, after completely loaded, the slabs are pushed into the hot press machine by a push-pull trigger.
The unqualified slab is dispersed by the recovery device and pneumatic conveyed back to the dry fiber silo for recycling.The heating medium is conduction oil. The hot press group is installed with a simultaneous closing device and a thickness gauge. Under the action of pressure and temperature, after a certain period of time, the adhesive is solidified and the slab is pressed into rough board with designed density. Cooled on the flap cooler, the rough board is cut to two pieces by a cross-cut saw, and then stacked for intermediate storage till the adhesive fully cured.An exhaust hood is installed above the hot press, and the exhaust gas generated from the hot pressing is discharged to the outside by a cooling fan installed on the roof.F Sanding and edge trimming section
To avoid edge collapse, sanding goes first and then then trimming.
After about 1 day, the board is sanded to remove the surface pre-cured layer so to meet the thickness tolerance request.
The sanded board is edge trimmed to request specification, and then sent to the warehouse by forklift after inspection, sorting and stacking.