Rubber Kneader Mixing Machine Rubber Mixer Kneader with Ce ISO

Dispersion Kneader for Rubber or Plastic Internal MixingMain Structures:
Mixing chamber:
Manufacture ωplate based on the special technology and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
Thermal Resistance:
There is aplug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.
Rotor:
It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.
Cooling/heating system:
A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the chamber and the top ram.
Tilting mechanism:
It consists of arotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.
Dust sealing device:
our patented sealing technology adopts five kinds of sealing structures and three sealing defensive lines, completelysolves the worldwide difficult problem of powder leakage,he sealing system will keep the machine never leak powder within 3to 5years.
The stationary seal ring is made from the tin bronze,which size is times than the normal one. and itsstructure is specially designed.The sealing system is easy for maintain and replacement.
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.
Main driving system:
The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.
We use the hardened-gear reducer which specialized for roll over mixer,it ensure the abrasion resistance, while keeps the gear toughness.
Pneumatic control system:
Pneumatic control system is controlled by XG order. The bi-directional air cylinder makes the ram up or down. In case the over load occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overload.
Electric control system:(the motor is Siemens brand)
imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.
Advantages:(1)Maximum Dispersion &High Production
Double blades, proper clearance &high cooling effect gives excellent dispersion ,Its production is 4to 5timesthus saving on labor andthe electricity about 30%.
(2)No Foundation Requirement
The Kneader has acommon bed plate for all parts and not require foundation.(3)Easy Cleaning &Colour Change
Mixing chamber can be tilted which enables easy cleaning, because of this, different coloured compounds can be made without trouble.
Technical Parameter:
Parameters
VERSION
X(S)N-35/30
X(S)N-55/30
X(S)N-75/30
X(S)N-110
Net chamber volume
75
125
175
250
Working volume
35
55
75
110
Front/back rotor friction ratio
1.22
1:1.22
1:1.22
1.22
Power
55
75
110
160
Main motor rotation speed
985
985
985
985
Turn angle
140
140
140
140
Size
3200*1900*2950
3750*1950*3050
3760*2143*30500
3930*3000*3660
Weight(kg)
6500
7800
10000
16000