Name: Sae1045 sae4140 17-4pH steel polished shaft bar, sae1045 steel polished piston rodDescription:Theheavyforging:forgedring,shaft,roller,flange,orgeariswidelyusedforvariousindustries Forexample:metallurgy,mining,powerstationandsoon. Themanufacturingequipmentis185MNor100MNhydraulicpress,theforgingratio>4.5, thetechnicalconditionisinaccordancewiththestandardofASTM,EN,DIN,ASMEorGBetc.Theproductcanbeprovidedasperyourdrawingorspecifiedrequirements.SmeltingProcess:EF+LF+VD+VC Theprocessasfollow:Ingot→heat→forging→Heattreatment(Normalizing+tempering)→Inspection→roughmachining→UT →2thHeattreatment→finishingmachining→Inspection
Applications:Theheavyforging:forgedring,shaft,roller,flange,orgeariswidelyusedforvariousindustries Forexample:metallurgy,mining,powerstationandsoon.
Specifications:DescriptionTheheavyforging:forgedring,shaft,roller,flange,orgearmaterialAlloysteelorstainlesssteelMaterialstandardASTMorGB/T3077-1999SpecificationAsperspecifiedrequirementsWeightMax.250tonSmeltingProcess:EF+LF+VD+VCProcessIngot→heat→forging→Heattreatment(Normalizing+tempering)→Inspection
→roughmachining→UT→2ndHeattreatment→finishingmachining→InspectionUTstandardEN10228,ASTMA388orJB/T5000.15-1998CompetitiveAdvantage:Theheavyforgingismanufacturedbylargescalestatedenterprise. Advancedtechnicalprocessfromsmeltingsteeltoforgingandheattreatguaranteestheproductquality. Closedrelationshipwithseveralfamousstatedenterprisesguarantee"in-timedelivery"andcompetitiveprice.
Excellentproductqualityandservice,competitiveprice,"in-time"delivery.ItemProcessFacilityInspectionitemsStandard
01
Steelmaterial
inspectionChemicalcomposition
(EF+LF+VD)MaterialstandardsurfaceIngotinspection
specificationIngottypeandweightMaterialstandard02
Material
storeDivisionputwarehousemanagement1
HeatHeatfurnaceTemperature/TimeHeatingprocess
specification
Forgingproduction
procedure2
↓ForgingPressReductionratio,forging
temperature,deformation,
SurfaceanddimensionsForgingprocesscard
Forgingprocedure3
↓Heattreatmentheattreatment
furnaceheattreatmentcharts1stheat-treatmentcard
Forgingprocedure4
↓Rough
inspectionDimensions,apperance,
MarkInspectionspecification
Forgingprocedure5
↓RoughUTUTequipmentSingledefect,concentrated
Defectsbottomwave
attenuationUTstandardor
customer'stechnical
requirements6
↓SawcuttingSawmachineDimensionIQCandforging7
↓roughturningturning-latheDimension,appearanceRoughmachining
drawing8
↓UTUTequipmentSingledefect,concentrated
defects bottomwaveattenuationUTstandardor
customer'stechnical
requirements9
↓Q+T
heattreatmentheattreatment
furnaceheattreatmentchartsHeatingprocess
specification10
↓Samplingormachiningmachiningtoolroughmachiningdrawing
samplingdrawingsamplemachining
drawing11
↓mechanical
propertytesttensiletestingmachine/
impacttestingmachineambienttemperature,humidity,
Testtemp.Sampledimension,
testmethodStandard
technicalspecification12
↓finish
machiningmachining
toolDimension,appearancefinishmachiningdrawing13
↓UTUTequipmentSingledefect,concentrated
Defectsbottomwave
attenuationUTstandardor
customer'stechnical
requirements14
↓MTMTequipmentMagneticparticle
indicationTeststandardor
Technicalrequirements15
↓MarkSteelsealmarkingcontentProductstandard
Technicalrequirements
Forgingprocess16
↓Final
inspectionAppearance,dimension,mark
acceptanceinspectionProductinspection
specification
Productstandard
P.O.17Protection/
packageBlasting
Blastingequipmentappearance
coatingthicknessProductstandard
Technicalrequirements