UL Battery Tester / Instruments Crush Squeeze Test for Safety Performance

UL Standard Lithium Ion Battery Crush Squeeze Test Machine For Safety Performance
1.Description
Through the extrusion test, The machine used for testing the safety performance through the extrusion/crushing/squeezing test. After testing, the battery should not catch fire, smoke or explode. It is also an essential testing device for every battery manufacturer and Research Institute.
2.SpecificationsTechnical ParametersModelGAG-3002APressure(KN)20Max. Displacement(mm)200, 300, 500Crush Speed0 ~ 40mm/min(Controllable )Testing Space (mm)200x200x200MM, 300x300x300MM or CustomizeExternal DimensionW680 X D570 X H1740Speed0 ~ 40mm/min(Controllable )Crush Range0 ~ 300MM optionalStructureVertical & horizontal (select according to actual size)Crush MethodVertical, HorizontalCrush DeformationNo (Computerize can be customized)Crush Remaining Time0~99 hours 99 mins 99 secondsDriven MethodHydraulicCrush Accuracy±1%Testing ConditionApplied force of 13KN, once the maximum pressure has been obtained it is to be released.Additional Function(Optional)Voltage, Temperature Sampling, Camera Monitoring system, Fire-extinguishing system, explosion-proof system, smoke evacuation systemOptional FunctionPower0-10V,0--100VTemp. Sampling Range0 ~ 1200ºCPower, Temperature Accuracy±1%FSVoltage Resolution1mVTemp. Resolution0.1ºCStructureCabinetIndependent vertical & horizontal test machine and control systemCommunicationNo (Computerize can be customized)Crush ClampsPlaner crush tray, fixtures in different size upon the different standardData Capture ModuleIndependent remote sampling, multi-voltage, temp., current acquisition channels (optional );Standard Channel Quantity2-channel,4-channel,8-channel, various data acquisition system (optional )Camera Monitoring SystemTest zone installed with high definition camera monitoring system in the remote control with explosion-proof (optional).Standard ConfigurationCrush machine 1 set, control cabinet 1 set, crush tray/1 pcsTesting ClampCustomize according to the actual operating condition.PowerAC380V 50HZ 3 Phase 5 WireWorking Condition0ºC~45ºC
3.Features
3.1 Explosion-proof Level Requirement
Integrated Level: Explosion-proof level Exsd IIBT4
Air blower :Adopt high temperature resistant explosion-proof motor
Lighting System: High brightness explosion-proof light
Switch: fire-extinguishing explosion proof switch
Equipment door : fire extinguishing and with stainless steel protective screening.
3.2 Main Operating System
With manual and auto two kinds operating method and fixed range ,fixed pressure two testing way.
Manual type with manual control, no need for programming, while auto type work according to programs automatically (displacement, pressure, pressure remaining time etc).
Available to customize according to special requirements, try best to meet customers' requirements. (Optional)
Horizontal or vertical, Speed controllable, Auto fire extinguishing device, Camera monitoring system, 5T~2000T for optional
3.3 Data Acquisition System
(1) Employs ARM7+μC/ OS2 development & design to achieve real-time in-line min.10 ms frequency setting, displacement, force can be programmed alone.
Multi-channel data sampling and voltage, temperature sampling channel with N*4 mode (expansible)
Designed with RS 232 & RS 485 series port can connect to multi-instruments to achieve automatic data sampling with high perform interference resistance.
Complete camera monitoring is made for test to enable the high accuracy of test data and stable test process.
In-line test data memory and storage and test report can be generated automatically.
(2) Data Sampling Principle:
Data sampling system is mounted where control device monitored and sensors are used to to sample ,transmit to A/D converter and convert into digital signal of machine voltage and temperatures, and the signal is transmitted to FIFO. When available number of data stored and ARM7 will read from FIFO and transmit to host computer through Ethernet & RS 232. Multi-sampling channel is designed by consideration of more objects need to monitor. Signals transmits to A/D converter after analog switch. CPLD is the core of entire system to control sampling channel shift, A/D converter start and close, and the converted data stored in FIFO memory address generator and interrupt to request to inform ARM7 to read the data stored in FIFO.
3.4 Hydraulic System
Hydraulic system employs variable pump liquid supply system and large flow integral control valve. Liquid filter is mounted on liquid inlet of the pump to prevent the impurity into hydraulic system to enable it in normal operation. System is designed with liquid temperature, liquid level indication, air filter system. The liquid tank is made of steel welding structure with clean window and a plug screw on the bottom for drain the hydraulic liquid and waste.
3.5 Explosion-proof System
This test system employs dual and thickness steel plate and stainless steel mesh design and electrical elements employ explosive components and protective isolated measures.
4.StandardMT/T 1051-2007Lithium-ion batteries for cap lamp --Crush TestUL 1642 Lithium Batteries --Crush TestUL 2054Lithium BatteriesGB/T 2900.11-1988Terminology of (secondary) cell or batteryYD 1268- 2003The safety specification and test method for lithium batteries and charger--crush testSJ/T 11169-1998Standard for lithium batteries crush testGB/T 8897.4-2002Primary batteries: Safety of lithium batteries --crush testSJ/T 11170-1998Standard for household and commercial batteries --crush testYDB 032-2009Back-up Lithium-ion battery for telecommunicationsQB/T 2502-2000General specification of lithium-ion battery --crush test5.Corporatepartners
6.Company Certification
7.company profile
8.Service Process:
Free Pre-Sales Consulting
GAOGE-TECH offer 12 hours quick pre-sales response and free consulting. Any kind of technical support is available for users.
We offer progressing solution design to all the users.20 Days Quick Delivery
We have mass production and stock & ready item, for these items, we offer 20 days quick delivery time. For big machine and special requirement, we will trade you as the priority customer and to produce your cargo for the first time.1 Year Quality Guarantee
GAOGE-TECH 1-year guarantee for our machine. And to become you are our long-term customer, we will prolong the quality guarantee period especially for you.12 hours Quick Feedback & After-Sales Service
We will offer "Training Video", "Instruction Book", "Operation Manual" to you, which is easy to learn and operate.
We will supply brochures for simple trouble-shootings of the machine, which will help you deal with the common problems happened to the machine.
We will offer plenty of technical support online, just like detailed technical and installation instructions. For example, when you meet a maintenance problem, we will make a video with completed and detailed operation process according to the problem, it just seems that I am on the spot by your side to instruct you how to deal with the problem.Quick Back-up Parts Available & Technical Assistance
Our extensive inventory of spare parts means replacements get shipped to you as quickly as possible. Immediate technical assistance is only an email or phone call away.Free Training Service
We insist that our customers receive personal, hands-on training with every machine we sell. This training is free, and we will work with you for as long as it takes to ensure you feel comfortable operating your machine. We pride ourselves on our expertise and our ability to educate our customers in the installation, proper maintenance, and most efficient use of GAOGE-TECH machines.Special Designing, Customized, OEM Order is accepted
GAOGE-TECH is rather willing to help you to realize your special testing and requirement by our innovative ability. So please do not hesitate to contact us when you need special design or customized machine and OEM machines.9.Packaging & Shipping
1.Inside is covered with plastic film before we put them into the plywood, which has good transparency, impact resistance, tasteless and prevent moisture corrosion.
2.Outside is strong plywood and accord with export standards.
3.We can ship testing equipment according to customer request.