Xk-610/550/560/450/400 Open Rubber Mixing Mill

Rubber mixing mill
1.Main features:
1. Special design with the automatic blender for rubber auto mixing, which will reduce the workers'
working load.
2. The roller adopts the vanadium titanium metal alloy chilled cast iron and its surface is hard and wear-proof with long service life. The internal cavity is processed to make temperature well proportioned to the roller surface.
3. The machine is also equipped with an emergency brake device. When an emergency arises, just push the emergency stop button, the machine will stop immediately. It is safe and reliable.
4. The machine is equipped with an overload protection device to prevent the main components from being damaged.
5. The transmission system adopts a hardened tooth-surface reducer, which has a compact structure with higher transmission efficiency, lower noise and longer service life.
6. The base frame is a whole framework, which is convenient for installation.
7. The seal structure with special design can eliminate the leaking phenomenon of lubricating oil.
2.Features
1.Rolls :Cast iron alloy (LTG-H), after quenching and precision processing,hardness HS,68~75.
2.Bush: there are nylog bush ,rolling bearing .rolling bearing is verygood ,which reduces energy consumption by 30%.
3.Gapadjustment of roller: electric/manual
4.Gear box: Airtight leaching oil type, ZSYE reducer (There are a variety of choice, the price is different), almost no noise, safety
5.Lubrication system:
1)Auto-lubrication sysytem: thin oil lubrication
2)Manual Lubrication:Grease Lubrication
3.Specification of rubber mixing mill
ModelXK-160XK-230XK-250XK-300XK-360XK-400Rollerdiameter(mm)160230250300360400Workinglengthofrolls3206006207509001000Frontrollspeed(m/min.)910.2116.315.116.718.65RollerRatio1:1.351:1.191:1.171:1.251:1.251:1.27Maximumrolldistance4.578101010Timeandgelcontent(kg)1~26-108-1515-2020-2518-35Motorpower(kw)5.51518.5223037DimensionsLxWxH(mm)
1080x796
x14152800x1200
x11203400x1500
x15003580x155
0x16953780x1850
x17504350x1850
x1740weight1.11.33.55.26.57.6ModelXK-450XK-560XK-550XK-610XK-660XK-710Rollerdiameter(mm)450560/510550610660710Workinglengthofrolls120015301500193021302200Frontrollspeed(m/min.)21.826.422.527.32831.9RollerRatio1:1.271:1.221:1.21:1.21:1.241:1.51Maximumrolldistance151516151515Timeandgelcontent(kg)25-5050-6050-65140165190Motorpower(kw)55110110160185/250180DimensionsLxWxH(mm)
5200x2380
x17706120x228
2x20006646x2736
x21056575x2910
x18007280x3400
x25308185x3910
x2270weight132222444959Version&ParametersXK-160Rolldiameter(mm)160Rolllength(mm)320Backrollspeed(RPM)24Frontrollspeed(RPM)18Frictionratio1:1.35Maxnip(min)4.5Min.thicknessofthetablets0.3Feedingcapacityperbatch(kg)1-2kgPower(kw)5.5kw/7.5kw,380V,50hzSize(l/w/h)1520x920x1295Weight(kg)1300
4.PLC
WecanaddPLCsystemaccordingtoyourrequirement.
5.Motorandinverter
Forthetypeofmotor,youcanchoose,alsoandyoucanchooseinverter.
MaintechnicalparametersofRubber Mixing MillParametersOpen fixed speed mixing millMixed capacity1-2kgRollers temperatureNormal temperature to 300°CRollers space(mm)0-5mm(adjustable)RPM24r/minFriction ratio1:125Min nip(min)4Feeding capacity per hour (kg)0.5-1Heating modeSize(l/w/h)mm160(120)*550*1050Weight(kg)350kgUsage ofRubber Mixing Mill
It'smainlyworksforthermalrefining,mixingandplasticizingofrawrubberetc.
Mainstructurefeatures ofRubber Mixing Mill
1.Themachineconsistofbase,frame,therollers,drivesystem,rollgapadjustmentdevice,heatingandcoolingdevice,safetybrake,lubricationsystem,electriccontrolsystem,motorandreduceretc.
2.MaterialsofRolls:Castironalloy(LTG-H),whosesurfacehardnessisHS,68~75isafterquenchingandprecisionprocessing.Theworkingsurfaceiswellgrindedandmachined.Therolleradoptsdoubleauto-centeringrollingbearings,whichareautolubricatedbylubricationgrease.
3.Drivesystem:thereducerhashardtoothsurfacereducer.themotorisconnectedwithreducerbyelasticshaftcoupling.Thereducerstructuretypeisdoubleoutshafttransmission,whichisconnectedwithfrontandbackrollsbyuniversalshaftcouplingofnylonstickpin.Allthedrivegearsofreducerareconcentratedinsidethecase,whichiswelllubricatingwithspraytypeandhaslongusefullife.
4.Rollgapadjustment:electricautomatic
5.Motor:Frequencycontrolofmotorspeed
6.Reducer:Airtightleachingoiltype,ZSYEreducer(Thereareavarietyofchoice,thepriceisdifferent),Almostnonoise,safety.
7.Brakingcapacity:Themachinehassafetydevice,overload,andsafetypieceofdestruction,toprotectthemajorparts.1.Main features:
1. Special design with the automatic blender for rubber auto mixing, which will reduce the workers'
working load.
2. The roller adopts the vanadium titanium metal alloy chilled cast iron and its surface is hard and wear-proof with long service life. The internal cavity is processed to make temperature well proportioned to the roller surface.
3. The machine is also equipped with an emergency brake device. When an emergency arises, just push the emergency stop button, the machine will stop immediately. It is safe and reliable.
4. The machine is equipped with an overload protection device to prevent the main components from being damaged.
5. The transmission system adopts a hardened tooth-surface reducer, which has a compact structure with higher transmission efficiency, lower noise and longer service life.
6. The base frame is a whole framework, which is convenient for installation.
7. The seal structure with special design can eliminate the leaking phenomenon of lubricating oil.
2.Features
1.terials of Rolls :Cast iron alloy (LTG-H), after quenching and precision processing,hardness HS,68~75.
2.in bearing : Dual-listed rolling bearings, which reduces energy consumption by 30%.
3.ll gap adjustment : electric automatic
4.tor: Frequency control of motor speed
5.ducer: Airtight leaching oil type, ZSYE reducer (There are a variety of choice, the price is different), Almost no noise, safety