China Automated Robotic Glazing System Producing Line

Product Description

This is a combination glazing system, consists of robot for glazing and handling, conveyor producing line, stainless steel glazing booth and electric cabinet. This system could be applied for glaze spray for various production such as toilet, urinal, tank and basin etc.
As the favorite solution for sanitary ware factory, it has feature of hi-efficiency, fixable extend ability, compact design, hi comprehensive performance.

Detailed Photos

It mainly includes:
Robotic glazing machine
Robotic transporting machine
Conveying line
Manipulator
Electric control
Siphon glazing machine
Under rim glazing booth
Siphon outside glazing machine

Product Parameters

equipment nameproduct nameglazing timeRobot repeat positioning accuracyglaze thickness beore firingglaze temperaturerobot arm lengthwater protection gradeglazing robotone piece WC160-180 seconds/piece±0.04mm0.8-0.9mm25ºC 2028mmIP67glazing robottwo piece WC140-160 seconds/piece±0.04mm0.8-0.9mm25ºC 2028mmIP67glazing robotwash basin50-60 seconds/piece±0.04mm0.8-0.9mm25ºC 2028mmIP67glazing robotwater tank90-100 seconds/two pieces±0.04mm0.8-0.9mm25ºC 2028mmIP67

No.Items Contents Portion of handling robot Model: R-2000iC/210F
Loading weight: 210kgs
Max radius: 2655mm
Protect grade: main body IP56, movable parts of main body is IP66, arm and wrist IP67Portion of glazing robot Robot include: robot main body, demonstrator(Point to point teaching, repeat accuracy is high), electrical cabinet
Robot Brand:FANUC, Made in Japan;
Robot Model:M-10 iA/8L ;
Input power: 2KVA, average consumption power: 1kw
Shaft quantity: robot include 6 shafts
(additional adding 7,8 shaft for outside shaft);
Loading weight: 8kgs
Turning radius: 2028mm
Level of protection: on the wrist parts+J3 arm:IP67;
Other parts:IP54 (Hexiang supply dust-proof cloth).
Linear maximum running speed: 2000mm/s.
Repeated positioning accuracy:±0.04mm;
Outside shaft control system: include motors, reducer, Servo enlarger Portion of glazing booth Booth material: 304 stainless
Booth body thickness: 1.5mm
Glazing Booth size: 3185x1800x2500mm
De-dust booth size: 1450x1800x2750mm
Dedust mean: shower dedust system, With dedust fan: 4KW
With curtain cycle pump, 1.5kw
With collecting glaze carrierPortion of conveyor Include
Laser positioning device: Positioning the green base
Green bases putting frame: 2 pcs, put green base by manual
Wipe bottom device 1: Robot take glazed base for wiping the bottom in this machine
Conveyor line: 1 set, length 6m
Wipe bottom device 2: Glazed base automatically was moved to this working stable for wipe balance bottom glaze.
Manipulator: 2 sets, Lifting stoke:1.75M, loading capacity: 75kgs
Turning radius: 2.2m,
Lifting drive: by pneumatic
Rotary drive: by manual Portion of swing arm and turnover table Turning arm and turn table
Turning arm: return by cylinder, PLC control, with magnetic switch and with antifluctuator for stable running;
Turntable: support of turntable made of 4 pcs rubber, total support height: 80mm, rubber size: 500mmx10x15mm, Support frame height: 70mm
External working table return system is 7th and 8th shaft, servo motor with reducer transmission, can act together with robot;Portion of spray gun Spray gun model:
automatic spray gun, Brand: DEVIL BISS , Model: VPR-E70-22C
Life: pin and mouth replaced every 3 month, depends on working and glaze conditions.
Glazing mean:
Double gun automatic glazing(sector), surface of glaze is smoothly.
Sector size in solid side: Dia: 14cm
Control mean:
Double gun double control, independent the electromagnetic valve controller meet with single gun starting condition.
Atomization effect, can control size of sector, meet with demand of different parts
Glaze q'ty adjusting:
The back adjusting bolt in gun can control glazing quantity, every section change 1 s, Glazing amount standard: 200 ml glaze slurry outflow speed is 15±1 S
Spray gun clean:
Robot will send the signal to PLC to control solenoid valve open and close, then air, water pipe will open and finish the cleaning.
Suggest: clean one time after 5-10 products glazing
Control parameter:
The customer need to supply special air pipe for robot glazing to confirm the enough air supply, and keep the supply Pulverization air pressure is not less than 0.7MPA.
Inlet of glaze:Dia. 12 air pipe glaze pressure: 0.4 - 0.6MPA; Pulverization air usage:Dia.12air pipe, air pressure: 0.7MPA; Sector air usage:Dia.8 air pipe air pressure: 0.15MPA;
Usage air of open and close gun:Dia.6 air pipe, air pressure: 0.4MPA;Portion of glaze tank Glaze tank Material of tank: 304 stainless steel
With agitator and radar liquid probe
With glaze temperature feedback control Glaze feeding pumpPump model: 1.5"
Pump brand: Sandpiper
Supply glaze to robotPortion of safety device Guard fence: about 30m
Machine repair door: Width 1.6m, H 1.8M
Safety lock: D4NS-1CF, brand Omron
Safety curtain: F3SG-4RE0830P30, L=830Portion of electrical control system The system includes:
Robot control cabinet
Main control cabinet
Pneumatic control system
Cable tray and cable Control system
This control system includes PLC general control system and robot single control system. PLC general control system can finish integrated device's running control.
PLC Brand: Siemens , model: 1200 Series.
Robot: have independent control system
Robot control cabinet power: 2KVA
Single motor output power for turn table: 2.5KW
If happen electrical stop suddenly, when robot re-start, it will have memory function. The control system also includes the following items:
system protect device
a fault alarm mode
Motor overload protect once fault occurs, the control system automatically and immediately shutdown related equipment power supply to avoid the accident happen and will have sound and light alarm. Spraying glaze program, storage/backup of system information: CF card or USB
Main electrical element: imported brand, such as Siemens PLC, Omron electric elements, SMC pneumatic control elements
Between Hexiang's cabinet to Hexiang's machine, the cable and electric wire should be supplied and connected by Hexiang engineer. Robot teaching programming mean
Handheld programmer
Edit time: cistern and wash basin is 30mins
Robot running speed unit: 800mm/s
Before editing program, the product should make simple line analysis, make robot moving trajectory, then make the program.

Working principle

In the driving part, the holding bracket and green body are moved by a speed reducer and a driving chain, so that the holding bracket circulates around an annular track, the holding bracket can be cleaned in a cleaning cabinet, and then the piece is loaded and unloaded to complete a glazing cycle.
In the glazing dust removal part, glaze slurry is sprayed onto the surface of the green body with a spray gun, and some glaze slurry particles float in the cabinet. Under the action of strong air suction of centrifugal fan, air containing glaze slurry particles enters the water curtain dust remover. Using the self-excitation principle, the water curtain is impacted under the action of airflow, which arouses a large amount of water spray to form a water curtain, absorbs small particles of glaze slurry, and eliminates purified air to achieve green environmental protection.

Capacity

Capacity calculation, sample by 2 module type Production is 1-piece toilet working time9Hours per shiftQ'ty of operator12 Output1200Piece/shift Average output 11Pcs/man/hour

Producing technology process

1.The repaired green bases(product 3) are put in storage frame and waiting for glazing by manual and positing by cross cursor;
2.When finish the glazing of green base product 1, the rotary table will turn to outside, product 2 rotary table will turn inside for glazing;
3.The transport robot will take product 3 to product 1 position, at same time, robot take glazed base product 1 by another end fork;
4.The transport robot clean rotary table automatically;
5.The transport robot put product 3 in the rotary table and waiting the product 2 glazing finished;
6.Robot take product 1 and wipe the bottom of product, after wiping, the robot will put the product 1 on the conveyer line of glazed base. In the conveyer line, another wipe machine will wipe un-cleaned parts of glazed base product 1;
7.Product 1 will go to next step, checking by manual, stick label, scan and so on, then discharging from storage line.

Our Advantages

Supply turnkey tailor design of sanitary ware producing line;
Supply sanitary ware slip and glaze formula service;
Supply sanitary ware high pressure casting technical train service;
Supply sanitary ware high pressure mold making and train service;
Supply high quality producing machine;
Supply installation and commissioning service;
Supply producing team building service.

Company Profile