China Automatic Adjustale C Purlin Roll Forming Machine Manufacture

C Purlin Roll Forming Machinery Manufacture
Profile drawing:
I: Composition of machine
Roll forming main machine------------------unit
Manual Uncoiler-------------------------------unit
Control panel----------------------------------unit
Hydraulic station------------------------------unit
Manual out table------------------------------unit
Spare tools------------------------------------unit
II: Details of each composition
A: Roll forming main machine
1: Coil width: based on profile drawing
2: Working speed: 12m_15m/min (not include cutting)
3: Roll station:
Roll forming: 14stations )ASTM52100, polished and coated with chrome HRC58-62)
Leveling station: 7 rollers ( up three rollers, down four rollers)
Diameter of roller: 76mm
Material of roller: ASTM1045, polished and coated with chrome HRC58-62
Revising station: 1 station aterial(STM52100 polished and coated with chrome HRC58-62)
4: Material of main shaft: ASTM1045 diameter roller 6mm
5: Main power: 15kw DC motor
6: Forming thickness: 2mm
7: Transmission: By single line chain 1.5inch
8: Machine adopt new stations to make machine stronger
9: Punching:
base on customer request this machine need one set of punching system
Machine adopt hydraulic after cutting
Punching mould: Cr12 HREC58-62
Punching distance is adjustable by computer
10: Size of machine: about 10m*1.5m*1.2m (L x W x H) need one 40GP container
11: Color: Blue (it is also can change base on customer request)
12: Cutting:
(1)Machine adopt hydraulic after cutting
(2)Cutting after forming: Cut the sheet after roll forming to required length
(3)Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
(4)Material of blade: D2with heat treatment total 3 cutters
(5)Length measuring: Automatic length measuring
(6)Tolerance of length: 3m +/- 1.5mm
13: base on customer request, this machine should be include cooling system for roll forming parts. So in hot air temperature such cooling system can protect the rollers.
Water pump: 1.5KW
Spout: about 5-6 pieces (it is base on final design)
Water box which can make water can circulate working: One piece
B. Uncoiler
Dimensions: 1700mm*1000mm*800mm
Width of feeding: 600mm
Capability: 5 Ton
Bound of expand &fight: 450mm_550mm
Mode of expand &fight: Inner expand &fight by manual
Way of feeding: Manual
C: Control panel Panasonic
(1)Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
(2)Automatic length measurement:
(3)Automatic quantity measurement
(4)Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
(5)Length inaccuracy can be amended easily.
(6). Control panel: Button-type switch and touch screen
(7)Unit of length: Millimeter (switched on the control panel)
D: Hydraulic station
1: Hydraulic station power: 5.5kw
2: Hydraulic pressure: 20Mpa
E: Manual out table:
(1)Jointed by 60mm*40mm tube
(2)Size: 1.0m long*0.8mwide*0.6-1mhigh
(3)One out table with two support roller