China Best Price Turnkey Design 03 Million PCS Toilet Basin Ceramic Producing Line

Product Description

This EPC ceramic vitreous sanitary ware producing line is a turnkey project with an annual 300000pcs capacity and daily 1000 pieces of sanitary ware ceramics. This project is designed according to customer requirements to help customers achieve the production and sales of high-quality products.
This project combines the raw material structure of the customer's country to help customers design each stage of the process and equipment selection from raw material preparation, glaze preparation, molding, semi-inspection, glazing, firing, finished products and inspection.
Raw material stage: Help customers make the good slip formula, grind soft raw materials and hard raw materials separately, improve grinding efficiency, save energy and reduce consumption.
Glaze preparation stage: According to the characteristics of the customer's glaze, design the appropriate glaze preparation process, select the appropriate ball mill, magnetic separator and screening process, and provide customers with qualified glaze slurry.
Molding stage: According to the customer's product characteristics and product capacity, help customers to choose the appropriate molding process, such as FFC products, high-pressure casting products, low-pressure casting products, etc. Different molding equipment can be selected according to the product structure. Our company can be equipped with FFC high-pressure casting equipment, one piece toilet high-pressure casting equipment, two piece toilet high-pressure casting equipment, basin high-pressure casting equipment, toilet micro-pressure casting equipment, etc.
Drying stage: Use the fast green body drying room to control the hot air distribution in the room with multiple curves to achieve high-quality and high-yield drying of the sanitary ware green body.
Semi-inspection stage: Use the conveyor line to concentrate the semi-inspection, realize the reasonable division of labor between forming and semi-inspection, and improve the forming output rate and semi-inspection pass rate.
Glazing stage: The combined process of artificial glazing and mechanical glazing greatly reduces the labor intensity of labor on the one hand, and on the other hand improves the quality of spraying and the qualification rate of white blanks.
Firing stage: Using tunnel kiln firing technology, the firing temperature of the kiln can be as high as 1280°C, and the products can be effectively matched in the kiln, thus realizing the multi-level firing and output of the products.
Finished product inspection stage: using the conveyor line to support specific testing equipment, realize the product appearance, internal leakage, external leakage and other aspects of detection, reducing the quality risk in the sales link.

Detailed Photos

Service contents:
Supply turnkey tailor design of sanitary ware producing line;
Supply sanitary ware slip and glaze formula service;
Supply sanitary ware high pressure casting technical train service;
Supply sanitary ware high pressure mold making and train service;
Supply high quality producing machine;
Supply installation and commissioning service;
Supply producing team building service.

Appliable products

Producing technology process

Gas consumption1Annual capacity 300000pcs 2Average weight 21kgs 3Total weight/per year6300000kgs 4Unit natural gas consumption
(M³/KG)0.198M3/kg 5Annual natural gas consumption 1247400M3 6Annual working day330days 7Daily gas consumption3780M3 Water consumption Item no.Item nameQ'tyUnitRemarks1Quantity of water consume7.3kgs/per kgs ceramic include producing, life, firing control 2Annual capacity300000pcs 3Average weight/per product21kgs 4Annual water consumption45990T 5Annual working day330days 6Daily water consumption139T Electric consumptionItem no.Item nameQ'tyUnitDetail explanation1Electric consumption/kgs ceramic 0.531KWH/per kgs ceramic 2Annual capacity 300000pcs 3Average weight/per product21kgs 4Annual total consumption3345300KWH 5Annual working days330days 6Daily consumption10137 KWH Compressor air consumeItem no.Item nameQ'tyCompressor air machineDetail explanation1Compressor air consumption2sets12.3M3/per minDepends on machine type