China Hcnc Jr603 6 Axis Industrial Robot Arm Disassemble Install Debugging Maintenance Education Training Workstation

HCNC JR603 6 Axis Industrial Robot Arm Disassemble Install Debugging and Maintenance Education Training Workstation

Product Description

The training platform is composed of two parts, namely, "robot mechanical assembly and debugging training platform" and "robot electrical installation and debugging training platform". Typical application training components, such as trajectory description,handling and stacking, are also configured

Product highlights and features

1meet the industrial reality and highlight the process assembly specifications

Each link of the training platform is set in accordance with the actual production process of industrial robots. The training and assessment focus on mechanical and electrical installation and adjustment, troubleshooting and maintenance of industrial robots.On this basis, typical functional applications such as trajectory description, handling and stacking are added, as well as remote
control functions of PLC under the external mode of robots. It enables students to understand the mechanical structure of industrial robots and the control principle of electrical system,and to master robot mechanical and electrical assembly technology, mechanical and electrical coupling, fixture assembly and adjustment, typical function application, maintenance and PLC application and other skills, so as to adapt to the industrial market post capacity demand.

2 localization of the core components of the robot, open system interface and configuration of special process software package

The core modules of the training platform, such as the robot itself, controller, servo driver, demonstrator, I/O module and
control system, all have independent intellectual property rights. It enables students to master the operation and maintenance methods of the core parts of the robot from the basic principle level through the training.

Specification

Item

Value

Brand Name

HCNC/HSR

Model Number

JR603 training platform

Robot electrical assembly and debugging training platform

1350*650*1600mm

Robot mechanical assembly and debugging training platform

1600*880*1600mm

Air consumption

65L/MIN

Weight

450KG

Equipment configuration list

Specification

Qty.

Remarks

1

Six-axis robot

1

6 axis (Standard)

2

Robot mechanical assembly and debugging training platform

1

Standard

3

Robot electrical assembly and debugging training platform

1

Standard

4

Robot body tooling

1

Standard

5

Robot multi-functional fixture

1

Description pen, cylinder clamping, suction cup (standard)

6

Training object component

1

Track description, handling and stacking module (standard)

7

Mechanical and electrical disassembling tools

1

Standard

8

Air pump

1

Optional

9

The computer

1

Standard

Matching Robot: JR six-axis robot

The industrial robot system uses Wasu HSR-JR603-C30 system, which includes the robot body, control cabinet, teach pendant, and robot connection cable. The HSR-JR603 industrial robot has an arm span of 571.5mm, a load capacity of 3KG, and a maximum running speed of 3m/s at the end. Unskilled operators need to set the robot motion speed (manual/automatic) to the lowest level through the teach pendant before use to prevent improper operation from damaging the human body and equipment.

Workbench

The standard workbench fixes the installation height of the robot and its external equipment and facilities in a posture that is more suitable for the operator's operating habits. At the same time, it provides installation holes for the industrial robot control cabinet and the electrical control components of the robot's external facilities, and can accommodate air compressors. The standard workbench is built with standard industrial aluminum profiles, and the industrial robot and its peripheral equipment are all connected with standard profile accessories, which is convenient and quick to disassemble and deploy.

Fixture module

Equipped with a variety of robot end tools, mainly including straight gripper tools, curved gripper tools, robot calibration tip tools, and suction cup tools. In addition, welding tools, gluing tools, grinding and engraving tools can be replaced and installed independently.

Palletizing module

The palletizing module is composed of a palletizing panel and a palletizing material block. The palletizing panel is divided into a material placement position and a palletizing station. The material block is divided into square and rectangular shapes. There are 5 white and yellow respectively, rectangular and square Mixed palletizing can be carried out to realize programming exercises of multiple pallet types

Handling module

The handling module is inclined surface handling. It is divided into 2 handling material storage racks and triangular material blocks with numbers 1-9 printed on the surface. The operator can customize the handling sequence to program the numbers 1-9 between the two storage racks.

Belt conveyor module

It is mainly composed of belt conveyor, workpiece loading detection sensor, and workpiece arrival detection sensor. The belt conveyor is driven by a 0-3000rpm DC motor, and the motion reduction ratio is 1:50. The belt line can be controlled by PLC to control the analog value to adjust the speed, and can control the start and stop.

Assembly module

The assembly module provides accurate operating positions for the robot to assemble parts and components, and is mainly composed of a telescopic cylinder and a workpiece positioning clamping block.

Storage module

The storage module contains 4 layers * 3 storage locations, the maximum storage size of workpieces is 65mm in diameter * 100mm in height; the lower two layers are equipped with a total of 6 workpiece detection sensors with a maximum detection distance of 15mm. The sensor signals are integrated in the remote IO module and PLC controller Signal interaction through modbus_TCP. It is used to place the workpieces and finished products of the robot joint assembly. The upper two layers are not equipped with sensors, which can be used to store the workpieces of complex process programming.

Can carry out training projects

i. mechanical assembly and debugging of industrial robots

Grading content:
1. Complete the assembly of joint shaft structural parts, harmonic reducer and wire harness of industrial robot according to the assembly process flow chart;
2: robot joint axis assembly process quality inspection;
3. Adjustment and optimization of robot assembly quality.

ii. Installation and debugging of industrial robot electrical system

Grading content:
1. Connect the controller, servo driver, I/O communication module and other electrical components according to the electrical
schematic diagram;
2. Setting and adjusting parameters of servo drive and control system;
3. Check before power on;
4. Debug the electrical part of the robot and judge and eliminate the faults set in the electrical control part.

iii.Mechanical and electrical coupling of industrial robots

Grading content: 1. Test the single-axis and multi-axis coupling operation of industrial robots; 2. Calibration of mechanical zero of industrial robots;

iv. Industrial robot multi-functional fixture installation and adjustment

Grading content: 1. Installation and adjustment of multi-functional fixture; 2. Conduct joint adjustment of industrial robot and fixture, check the linkage between robot and fixture, and the straight running function of horizontal and vertical direction;

v.industrial robot function application verification

Grading content: 1. Coordinate calibration of robot tools and work piece; 2. Industrial robot trajectory description program teaching and programming; 3. Industrial robot handling program teaching and programming; 4. Industrial robot stacking program teaching and programming.

vi. Industrial robot and PLC control joint adjustment

Grading content: 1. PLC programming software operation, program import and online monitoring; 2. Call the functional subroutine of the robot through the touch screen and control the operation of the robot.

Vii. Professional quality and safety awareness

Grading content: 1. Site operation safety protection conforms to safe operation rules; 2. The arrangement of tools, packaging articles, wires and other treatment conforms to the requirements of professional posts; 3. Team cooperation has both division of labor and cooperation, with close cooperation; Abide by the rules of the court, respect the court staff, care about the equipment and facility, and keep the workstation clean.

Customer Case

Company Profile