China High Auto Low Labour Cost High Pressure Casting Machine for Intelligent Smart Toilet One Piece Two Piece Water Closet

Product Description

This pressure casting machine with casting module is used to produce smart toilet, e-bidet, intelligent toilet, skirt toilet, one piece toilet, and two piece water closet and so on. It is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of intelligent toilet.
Its' advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.

Detailed Photos

The intelligent toilet high pressure casting machine mainly include rim casting workstation, siphon casting workstation, skirt casting workstation, robot painting slip system, convey green base system, electric control system.
Every working station includes: portion of main body, compressed air, mould hydraulic press, slip feeding pressure reinforce, vacuum demoulding system and electrical auto control system etc.

Machine advantage

1. Suitable for producing different model rim of two piece toilet bowl, wash basin, lid.
2. Flexible for different capacity, low invest cost.
3. Machine advantage:
High auto control, low labor strength;
Small floor space with low building cost;
The machine chooses Siemen PLC 1500 series, can realize remoting control andfault eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.

Product Parameters

NoItems Contents 1Demoulding methodVertical lifting+ Transverse horizontal +vacuum suction+ compressed air 2Mould close method auxiliary by pneumatic +mould close by hydraulic 3Pressure of mould close30~40T4Accurate of mould close±0.25mm5Turnover angle of turnover-frame 0-34°6Pressure of low-pressure slip feeding0.25±0.05MPa7Pressure of hi-pressure slip feeding0.8~1.0MPa8Method to increase pressure for slip feedingPressure reinforcement by hydraulic 9Pressure of compressed air ≥0.6MPa10Air consumption(/module)0.3M³/h11water pressure 0.3MPa12Water consumption (/module)0.2M³/h13Q'ty of mould1 for rim+1 for engine+1 for skirt/time/module 14General casting period< 30 min/cycle (adjustable)15Floor space 60Mx36M

Item NoParts nameBrandRemarks1PLCSiemens1200-1500 Series2Touching screenKinco 3Pneumatic control cabinetSMCIntegrated control4Pneumatic control elementsSMCAir pipe, valve5Travel SwitchSchneider 6Proximity switchPepperl fuchs 7Water drop seperatorSMC 8Micro-mist seperatorSMC 9Cycle vacuum pumpNash 10Speed control valveSMC 11CylinderSMC 12Solenoid valveSMC 13Reducing valveSMC 14Electric elementsSchneider and Omron 15Safety curtainOmron 16Hydraulic valve groupRexroth 17Seal of hydraulic stationParker

Working principle

Initial status
Turn on the hydraulic cylinder of the slip booster system. The mold is clamped and compressed by the molding press cylinder to the origin position, and the operation program enters the standby initial state.
Casting
The slip is feed into the mold at low pressure through the casting pipeline, and automatically switched to high pressure casting after the cavity of the model is filled with slip. After the set time is reached, the casting stops, the slip master valve opens, and the slip booster releases pressure and automatically returns to the slip.
Mold de-moulding
The compressed air system and vacuum demolding system are activated, the main vacuum valve is opened, and the auxiliary demolding air valve is opened;
The mould opening is automatically by cylinder control to reduce labor strength.
Mould closing
When finished the de-moulding, the mold will close by hydraulic pressurize to begin the next casting cycle.
Working principle of hydraulic system
The toilet rim casting hydraulic system is composed of an oil tank unit, an oil pump motor unit, a hydraulic valve group and hydraulic accessories; the main pump adopts the double pump RZ5.1/3-45 of Hawe from Germany, which has low pressure, large flow and small high pressure. The use characteristics of flow, the use of smaller motor power to achieve high-voltage control of the system, save energy, and meet the requirements of the system.
The slip cylinder adopts the form of a hydraulic cylinder driving the slip cylinder, which realizes the purpose of a small flow system to control a large slip cylinder; the system is composed of an oil pump motor and hydraulic components.

Appliable products

Machine using condition

Working conditionSlip temperature35±2ºCAbsorption slip thickness8-9mm45minsCasting workshop temperature30±2ºCRelative humidity65±2°Air source pressure≥0.6MpaWater pressure≥0.3MpaWater condition for cleaning mold1μmWater source filter10μm

Company Profile