China Sanitary Ware Ceramic Automatic Robot Glazing System

Product Description

This is a combination glazing system, consists of robot for glazing and handling, conveyor producing line, stainless steel glazing booth and electric cabinet. This system could be applied for glaze spray for various production such as toilet, urinal, tank and basin etc.
As the favorite solution for sanitary ware factory, it has feature of hi-efficiency, fixable extend ability, compact design, hi comprehensive performance.

Detailed Photos

It mainly includes:
Robotic glazing machine
Robotic transporting machine
Conveying line
Manipulator
Electric control
Siphon glazing machine
Under rim glazing booth
Siphon outside glazing machine

Product Parameters

Machine TypeEquipment Modelstandard Configurationselectable configuration1 glazing robot1 glazing robot body+cabinet+2 auto-spary guns+control systemsde-dust system + glaze storage system (Includes glaze stirring tank, diaphragm pump, filter)
2 glazing robots+1 carrying robot2 glazing robot bodys+cabinet+4 auto-spary guns+control systems +1 carrying robot (210KG)de-dust system + glaze storage system (Includes glaze stirring tank, diaphragm pump, filter)

equipment nameproduct nameglazing timeRobot repeat positioning accuracyglaze thickness beore firingglaze temperaturerobot arm lengthwater protection gradeglazing robotone piece WC160-180 seconds/piece±0.04mm0.8-0.9mm25ºC 2028mmIP67glazing robottwo piece WC140-160 seconds/piece±0.04mm0.8-0.9mm25ºC 2028mmIP67glazing robotwash basin50-60 seconds/piece±0.04mm0.8-0.9mm25ºC 2028mmIP67glazing robotwater tank90-100 seconds/two pieces±0.04mm0.8-0.9mm25ºC 2028mmIP67

Working principle

In the driving part, the holding bracket and green body are moved by a speed reducer and a driving chain, so that the holding bracket circulates around an annular track, the holding bracket can be cleaned in a cleaning cabinet, and then the piece is loaded and unloaded to complete a glazing cycle.
In the glazing dust removal part, glaze slurry is sprayed onto the surface of the green body with a spray gun, and some glaze slurry particles float in the cabinet. Under the action of strong air suction of centrifugal fan, air containing glaze slurry particles enters the water curtain dust remover. Using the self-excitation principle, the water curtain is impacted under the action of airflow, which arouses a large amount of water spray to form a water curtain, absorbs small particles of glaze slurry, and eliminates purified air to achieve green environmental protection.

Capacity

Capacity calculation, sample by 2 module type Production is 1-piece toilet working time9Hours per shiftQ'ty of operator12 Output1200Piece/shift Average output 11Pcs/man/hour

Producing technology process

1.The repaired green bases(product 3) are put in storage frame and waiting for glazing by manual and positing by cross cursor;
2.When finish the glazing of green base product 1, the rotary table will turn to outside, product 2 rotary table will turn inside for glazing;
3.The transport robot will take product 3 to product 1 position, at same time, robot take glazed base product 1 by another end fork;
4.The transport robot clean rotary table automatically;
5.The transport robot put product 3 in the rotary table and waiting the product 2 glazing finished;
6.Robot take product 1 and wipe the bottom of product, after wiping, the robot will put the product 1 on the conveyer line of glazed base. In the conveyer line, another wipe machine will wipe un-cleaned parts of glazed base product 1;
7.Product 1 will go to next step, checking by manual, stick label, scan and so on, then discharging from storage line.

Our Advantages

Supply turnkey tailor design of sanitary ware producing line;
Supply sanitary ware slip and glaze formula service;
Supply sanitary ware high pressure casting technical train service;
Supply sanitary ware high pressure mold making and train service;
Supply high quality producing machine;
Supply installation and commissioning service;
Supply producing team building service.

Company Profile