China Tailor Turnkey Project for Sanitary Ware Wash Basin Vitreous Ceramic Producing Line

Product Description

This EPC ceramic sanitary ware project is a turnkey project with an annual capacity of 1 million pieces of sanitary ware ceramics. This project is designed according to customer requirements to help customers achieve the production and sales of high-quality products.
This project combines the raw material structure of the customer's country to help customers design each stage of the process and equipment selection from raw material preparation, glaze preparation, molding, semi-inspection, glazing, firing, finished products and inspection.
Raw material stage: Help customers make the good slip formula, grind soft raw materials and hard raw materials separately, improve grinding efficiency, save energy and reduce consumption.
Glaze preparation stage: According to the characteristics of the customer's glaze, design the appropriate glaze preparation process, select the appropriate ball mill, magnetic separator and screening process, and provide customers with qualified glaze slurry.
Molding stage: According to the customer's product characteristics and product capacity, help customers to choose the appropriate molding process, such as FFC products, high-pressure casting products, low-pressure casting products, etc. Different molding equipment can be selected according to the product structure. Our company can be equipped with FFC high-pressure casting equipment, one piece toilet high-pressure casting equipment, two piece toilet high-pressure casting equipment, basin high-pressure casting equipment, toilet micro-pressure casting equipment, etc.
Drying stage: Use the fast green body drying room to control the hot air distribution in the room with multiple curves to achieve high-quality and high-yield drying of the sanitary ware green body.
Semi-inspection stage: Use the conveyor line to concentrate the semi-inspection, realize the reasonable division of labor between forming and semi-inspection, and improve the forming output rate and semi-inspection pass rate.
Glazing stage: The combined process of artificial glazing and mechanical glazing greatly reduces the labor intensity of labor on the one hand, and on the other hand improves the quality of spraying and the qualification rate of white blanks.
Firing stage: Using tunnel kiln firing technology, the firing temperature of the kiln can be as high as 1280°C, and the products can be effectively matched in the kiln, thus realizing the multi-level firing and output of the products.
Finished product inspection stage: using the conveyor line to support specific testing equipment, realize the product appearance, internal leakage, external leakage and other aspects of detection, reducing the quality risk in the sales link.

Detailed Photos

Service contents:
Production process design, process layout design, equipment selection, equipment supplying, equipment installation, equipment commissioning, equipment operation training, high-pressure production process services, slip formula services, production management services, etc.

Appliable products

Products characteristics

1. Suitable for producing different model water closet toilet, one piece water closet, cabinet basin, rim, squatting pan, Lid.

2. Machine advantage:

High auto control, low labor strength;

Small floor space with low building cost;

The machine choose Siemen PLC 1200 series, can realize remoting control andfault eliminate, help factory to manage producing;

Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.

Producing technology process

Consumption

Gas consumption1Annual capacity 1000000pcs 2Average weight 21kgs 3Total weight/per year21000000kgs 4Unit natural gas consumption
(M³/KG)0.198M3/kg 5Annual natural gas consumption 4158000M3 6Annual working day330days 7Daily gas consumption12600M3 Water consumption Item no.Item nameQ'tyUnitRemarks1Quantity of water consume7.3kgs/per kgs ceramic include producing, life, firing control 2Annual capacity1000000pcs 3Average weight/per product21kgs 4Annual water consumption153300T 5Annual working day330days 6Daily water consumption465 T Electric consumptionItem no.Item nameQ'tyUnitDetail explanation1Electric consumption/kgs ceramic 0.531KWH/per kgs ceramic 2Annual capacity 1000000pcs 3Average weight/per product21kgs 4Annual total consumption11151000KWH 5Annual working days330days 6Daily consumption33791 KWH Compressor air consumeItem no.Item nameQ'tyCompressor air machineDetail explanation1Compressor air consumption4sets12.3M3/per min

FAQ

Q1. How long will your engineer reach our factory?
Our After-sales Specialist would contact with you, confirm the final scheduling according to your reasonable request.
Q2. How many days will you finish installing?
We will finish installation and training according to the machine model.
Q3. What should we charge for your engineer?
You should charge for the cost of our engineer's visa, air tickets, SIM card, hotel, food and local traffic.
Q4. How long is your machine's warranty period?
All our machine have one year guarantee, starting from finished installation.
Q5. How could we do after one year warranty period?
We also can do service for you, but you need pay salary for my technician 100USD/day.
Q6. How could we do if the parts broken within warranty?
We would express the free replacement parts during the warranty date.
Q7. Does your engineer understand English?
Our engineers understand a little English. All of our engineer have more than five years machine installation experience. In addition, they can use body language to communicate with customer.
Q8. How do we solve the machine problem after your engineer leaving?
Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time. Our after-sales department has 30 engineers. Our engineers will take a solution video according your description.