Ultrasonic Wire Harness Bonding Machine

Ultrasonic Wire Splicing MachineUltrasonic Wire Splicing Machine is the future-oriented method for wire and terminal applications. Among other things the process is used for joining multiple wires with each other as well as for joining wires with grounding terminals or high-current contacts.
Compared with crimping or resistance welding, this process offers numerous advantages. Besides the excellent electrical properties of the joint and the extremely low energy consumption, this method is particularly characterized by comprehensive process control and process data management.
The welding machine is a new industrial ultrasonic wire splice solution. It welds stranded, braided and magnet wires to create a wire splice, wire crimp or a battery cable splice. The connections it produces are used in the automotive, aircraft, computer and consumer electronics industries, as well as other process control and industrial instrument applications. It is most commonly used in the production of wire harnesses.Ultrasonic Welding Principle:Ultrasonic metal welding machine use ultrasonic frequency vibration principle to change ultrasonic vibration energy into friction energy and transfer to the metal surface to be welded ,while the friction produces heat under the pressure, the metal structure of molecules fully activation of the fusion between the molecular layer of the formation of the new equipment.FeaturesAutomatic splice width adjustment from 0.5 to 40 mm (depending upon power level)Microcomputer control, electronic tuning frequency.Power adjustable, operate simple, and run stable and reliable.LED display keeps the machine visible in operation and regulation.imported components, good performance in energy output.Overcurrent protection and soft start can keep the machine safe.Easy installation and operation.Not only similar metal, but also dissimilar all can welding together. It can weld metal slice or sleave to thick metal. Usually used for transister or IC's leads welding.SpecificationFrequency20 kHz NominalPowerAvailable in: 2000 W ~5000WWelding AreaFully automatic splice set-up from 0.5 mm² to 80 mm² and beyondSource VoltageAC 110/220±10% V 50/60±10% HzGenerator TypeDigital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 100%Pneumatic Pressure0.3-0.6MpaSizeController: 420mm(L) * 380mm(W) *200mm(H)
Welder: 510mm(L) *280mm(W) *210mm(H)WeightWelder : 35~50kg, Controller : 10kgWarranty One year warranty with lifetime supportAdvantagesHigh-quality ultrasonic transducer, strong power, good stability.Good conductivity and resistivity very low or almost near to zero.Oxidation or plating metal can be welded. Short weld time, no need additional flux, gas, solder.No welding sparks, environment protection and safety. Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.Welding material does not melt non-fragile metal properties.Pairs of welding metal surfaces that require low, oxidation or plating can be welded. Application areaMulti-layer positive and negative electrode welding for dynamic power batterywelding material does not melt, non-fragile metal properties.Li-ion battery and polymer battery: Copper foil welds nickel sheet; Aluminum foil welds aluminum sheet; Aluminum foil welds Nickle sheet. Auto splice welding, Formation of electric wire end, Welding for electric wires; Multiple electric wires bond welding.Electric wire and cable welding, terminal, connector, electric parts welding.Solar panel battery, flat solar plate, copper and aluminum plate joints.Solenoid switch, fuseless switch: big currency joint point welding and dissimilar metal welding.Refrigerator and air conditioner copper tube sealing. Vacuum parts of copper tube and aluminum tube sealing.